ITAC Assessment: AR0109
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ITAC Assessment: AR0109
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Assessment Year 1997
Principal Product Gear Reducers
NAICS
n/a
SIC 3566: Speed Changers, Industrial High-Speed Drives, and Gears
Sales Range $1
M
to 5
M
# of Employees 90
Plant Area 65,000
ft2
Annual Production 2,400
pieces
Production Hrs. Annual 6,674
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $89,064 2,483,294
kWh
Electricity Demand $26,056 5,659
kW-mo/yr
Natural Gas $10,380 3,256
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $86,294 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,302

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.7111: Reduce illumination to minimum necessary levels $1,064 $27 $858
23,740
kWh
$206
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $1,328 $250 $1,058
29,308
kWh
$270
-
kW-mo/yr
- - -
03 2.4133: Use most efficient type of electric motors $346 $740 $224
6,155
kWh
$122
-
kW-mo/yr
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $95 - $57
1,465
kWh
$38
-
kW-mo/yr
- - -
05 2.3212: Optimize plant power factor $2,351 $5,040 - $2,351
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $750 $90 $609
17,585
kWh
$141
-
kW-mo/yr
- - -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $7,783 - - - - $7,783
-
lb
-
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $3,014 $15,000 - - $3,014
-
gal
- -
09 4.123: Reduce defects by reducing product tipping $69,563 $260,000 - - - - $69,563
TOTAL RECOMMENDED $86,294 $281,147 $2,806
78,253
kWh
$3,128
-
kW-mo/yr
$3,014
-
gal
$7,783
-
lb
$69,563
TOTAL IMPLEMENTED $10,302 $1,080 $1,948
54,513
kWh
$571
-
kW-mo/yr
- $7,783
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs