| Assessment Year | 1996 |
|---|---|
| Principal Product | Molded Rubber Goods |
| NAICS |
n/a
|
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
192,000
ft2
|
| Annual Production | 65,000,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Arkansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $228,396 | 13,008,793 |
kWh
|
$0.018 |
| Electricity Demand | $527,265 | 27,515 |
kW-mo/yr
|
$19.16 |
| Natural Gas | $139,349 | 80,619 |
MMBtu
|
$1.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $284,308 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $259,645 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7111: Reduce illumination to minimum necessary levels | $10,763 | $1,784 |
$4,091
227,433
kWh
|
$6,672
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $890 | $442 |
$685
38,101
kWh
|
$205
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $17,074 | $190 |
$6,956
386,577
kWh
|
$10,118
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $544 | $583 |
$201
11,137
kWh
|
$343
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $365 | - |
$130
7,327
kWh
|
$235
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $7,261 | $400 |
$2,352
130,715
kWh
|
$4,909
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2135: Repair and eliminate steam leaks | $1,747 | $170 | - | - |
$1,747
-
MMBtu
|
- | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,839 | $1,000 | - | - |
$2,839
-
MMBtu
|
- | - | |
| 09 | 2.7231: Use radiant heater for spot heating | $5,749 | $2,000 | - |
$7,457
-
kW-mo/yr
|
$(-1,708.0)
-
MMBtu
|
- | - | |
| 10 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $152,084 | $1,000 | - | - | - |
$152,084
-
gal
|
- | |
| 11 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $39,367 | $8,000 | - | - | - | - |
$39,367
-
lb
|
|
| 12 | 3.7211: Modify material application methods | $45,625 | - | - | - | - |
$45,625
-
gal
|
- | |
| TOTAL RECOMMENDED | $284,308 | $15,569 |
$14,415
801,290
kWh
|
$29,939
-
kW-mo/yr
|
$2,878
-
MMBtu
|
$197,709
-
gal
|
$39,367
-
lb
|
||
| TOTAL IMPLEMENTED | $259,645 | $10,943 |
$7,287
405,041
kWh
|
$10,696
-
kW-mo/yr
|
$4,586
-
MMBtu
|
$197,709
-
gal
|
$39,367
-
lb
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs