ITAC Assessment: AR0091
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ITAC Assessment: AR0091
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Assessment Year 1996
Principal Product Molded Rubber Goods
NAICS
n/a
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 192,000
ft2
Annual Production 65,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $228,396 13,008,793
kWh
Electricity Demand $527,265 27,515
kW-mo/yr
Natural Gas $139,349 80,619
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $284,308 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $259,645

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
01 2.7111: Reduce illumination to minimum necessary levels $10,763 $1,784 $4,091
227,433
kWh
$6,672
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $890 $442 $685
38,101
kWh
$205
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $17,074 $190 $6,956
386,577
kWh
$10,118
-
kW-mo/yr
- - -
04 2.4133: Use most efficient type of electric motors $544 $583 $201
11,137
kWh
$343
-
kW-mo/yr
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $365 - $130
7,327
kWh
$235
-
kW-mo/yr
- - -
06 2.4221: Install compressor air intakes in coolest locations $7,261 $400 $2,352
130,715
kWh
$4,909
-
kW-mo/yr
- - -
07 2.2135: Repair and eliminate steam leaks $1,747 $170 - - $1,747
-
MMBtu
- -
08 2.1233: Analyze flue gas for proper air/fuel ratio $2,839 $1,000 - - $2,839
-
MMBtu
- -
09 2.7231: Use radiant heater for spot heating $5,749 $2,000 - $7,457
-
kW-mo/yr
$(-1,708.0)
-
MMBtu
- -
10 3.2123: Convert to high volume low pressure (hvlp) paint guns $152,084 $1,000 - - - $152,084
-
gal
-
11 3.5315: Lease / purchase baler; sell cardboard to recycler $39,367 $8,000 - - - - $39,367
-
lb
12 3.7211: Modify material application methods $45,625 - - - - $45,625
-
gal
-
TOTAL RECOMMENDED $284,308 $15,569 $14,415
801,290
kWh
$29,939
-
kW-mo/yr
$2,878
-
MMBtu
$197,709
-
gal
$39,367
-
lb
TOTAL IMPLEMENTED $259,645 $10,943 $7,287
405,041
kWh
$10,696
-
kW-mo/yr
$4,586
-
MMBtu
$197,709
-
gal
$39,367
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs