ITAC Assessment: AR0077
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ITAC Assessment: AR0077
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Assessment Year 1996
Principal Product Garage Doors
NAICS
n/a
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 231,000
ft2
Annual Production 165,000
pieces
Production Hrs. Annual 4,171
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $132,923 4,083,236
kWh
Electricity Demand $163,343 10,124
kW-mo/yr
Natural Gas $26,434 6,292
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $101,197 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,947

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,539 $360 $4,388
133,060
kWh
$6,151
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $3,409 $200 $1,325
22,567
kWh
$2,084
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,122 $1,564 $1,561
25,791
kWh
$1,561
-
kW-mo/yr
- -
04 2.7111: Reduce illumination to minimum necessary levels $11,730 $5,680 $4,884
148,007
kWh
$6,846
-
kW-mo/yr
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,254 - $633
19,050
kWh
$621
-
kW-mo/yr
- -
06 2.4133: Use most efficient type of electric motors $2,695 $4,110 $1,078
32,532
kWh
$1,617
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $9,408 $1,750 $3,995
121,043
kWh
$5,413
-
kW-mo/yr
- -
08 3.2123: Convert to high volume low pressure (hvlp) paint guns $7,040 $1,000 - - - $7,040
09 3.5315: Lease / purchase baler; sell cardboard to recycler $52,000 $8,000 - - $52,000
-
lb
-
TOTAL RECOMMENDED $101,197 $22,664 $17,864
502,050
kWh
$24,293
-
kW-mo/yr
$52,000
-
lb
$7,040
TOTAL IMPLEMENTED $19,947 $2,110 $8,383
254,103
kWh
$11,564
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs