ITAC Assessment: AR0070
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ITAC Assessment: AR0070
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Assessment Year 1995
Principal Product Aluminum Cookware
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $50
M
to 100
M
# of Employees 480
Plant Area 700,000
ft2
Annual Production 18,000,000
pieces
Production Hrs. Annual 4,171
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,166,136 19,120,751
kWh
Natural Gas $945,759 377,019
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $506,655 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $475,571

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Water Consumption Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,147 $1,779 $5,147
82,356
kWh
- - - -
02 2.7111: Reduce illumination to minimum necessary levels $9,430 $3,790 $9,430
124,853
kWh
- - - -
03 2.4133: Use most efficient type of electric motors $10,164 $10,900 $10,164
140,094
kWh
- - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,027 - $3,027
41,032
kWh
- - - -
05 2.4221: Install compressor air intakes in coolest locations $13,029 $2,250 $13,029
181,419
kWh
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $21,997 $300 $21,997
305,979
kWh
- - - -
07 2.1233: Analyze flue gas for proper air/fuel ratio $2,086 $1,000 - $2,086
-
MMBtu
- - -
08 2.1113: Reduce combustion air flow to optimum $9,267 - - $9,267
-
MMBtu
- - -
09 2.1113: Reduce combustion air flow to optimum $100,584 - - $100,584
-
MMBtu
- - -
10 2.3212: Optimize plant power factor $31,084 $33,795 $31,084
-
kWh
- - - -
11 3.4151: Minimize water usage $840 $200 - - $415
-
Tgal
- $425
-
Tgal
12 3.7211: Modify material application methods $300,000 $3,000 - - - $300,000
-
gal
-
TOTAL RECOMMENDED $506,655 $57,014 $93,878
875,733
kWh
$111,937
-
MMBtu
$415
-
Tgal
$300,000
-
gal
$425
-
Tgal
TOTAL IMPLEMENTED $475,571 $23,219 $62,794
875,733
kWh
$111,937
-
MMBtu
$415
-
Tgal
$300,000
-
gal
$425
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs