ITAC Assessment: AR0064
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ITAC Assessment: AR0064
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Assessment Year 1995
Principal Product Automotive Connectors and High Pressure Cylinders
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 175,000
ft2
Annual Production 4,000,000
pieces
Production Hrs. Annual 4,589
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $365,046 7,226,260
kWh
Natural Gas $92,348 27,162
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $99,276 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,691

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,704 $500 $12,704
245,604
kWh
- - - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $694 $1,000 - $694
-
MMBtu
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $892 $416 $892
16,120
kWh
- - - -
04 2.7111: Reduce illumination to minimum necessary levels $9,234 $1,320 $9,234
178,781
kWh
- - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,431 - $1,431
26,671
kWh
- - - -
06 2.4133: Use most efficient type of electric motors $6,972 $12,040 $6,972
131,594
kWh
- - - -
07 2.4221: Install compressor air intakes in coolest locations $3,884 $800 $3,884
75,029
kWh
- - - -
08 2.2136: Install / repair insulation on steam lines $4,142 $822 - $4,142
-
MMBtu
- - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,852 $3,000 $1,852
35,756
kWh
- - - -
10 2.2449: Recover heat from exhausted steam, hot air or hot water $53,591 $4,900 $66,936
963,951
kWh
$(-13,345.0)
-
MMBtu
- - -
11 2.4222: Install adequate dryers on air lines to eliminate blowdown $2,776 $1,750 $2,776
31,653
kWh
- - - -
12 3.4151: Minimize water usage $1,104 $100 - - $102
-
Tgal
$900
-
gal
$102
-
Tgal
TOTAL RECOMMENDED $99,276 $26,648 $106,681
1,705,159
kWh
$(-8,509.0)
-
MMBtu
$102
-
Tgal
$900
-
gal
$102
-
Tgal
TOTAL IMPLEMENTED $39,691 $17,926 $37,893
705,452
kWh
$694
-
MMBtu
$102
-
Tgal
$900
-
gal
$102
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs