ITAC Assessment: SF0312
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ITAC Assessment: SF0312
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Assessment Year 2005
Principal Product Aluminum die casting
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $5
M
to 10
M
# of Employees 50
Plant Area 60,000
ft2
Annual Production 500
ton
Production Hrs. Annual 4,179
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $252,458 2,616,600
kWh
Electricity Demand $118,780 8,697
kW-mo/yr
Natural Gas $25,321 2,598
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $94,386 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,618

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,830 - $1,830
19,117
kWh
- -
02 2.2514: Cover open tanks $1,722 - $1,722
17,989
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $162 - $162
5,463
kWh
- -
04 2.2511: Insulate bare equipment $6,723 $3,300 $6,723
70,243
kWh
- -
05 2.8114: Change rate schedules or other changes in utility service $32,859 $25,300 - - $32,859
06 2.7134: Use photocell controls $5,516 $5,358 $3,780
39,500
kWh
$1,736
-
kW-mo/yr
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,807 $3,279 $3,211
33,549
kWh
$596
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $2,086 $3,379 $1,322
13,809
kWh
$764
-
kW-mo/yr
-
09 2.1311: Replace electrically-operated equipment with fossil fuel equipment $2,715 $2,450 $2,257
23,587
kWh
$458
-
kW-mo/yr
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $6,518 $17,604 $4,519
47,217
kWh
$1,999
-
kW-mo/yr
-
11 2.4133: Use most efficient type of electric motors $4,972 $4,622 $3,468
36,242
kWh
$1,504
-
kW-mo/yr
-
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $22,062 $101,583 $15,487
161,824
kWh
$6,575
-
kW-mo/yr
-
13 2.4322: Use or replace with energy efficient substitutes $3,414 $27,090 $2,397
25,039
kWh
$1,017
-
kW-mo/yr
-
TOTAL RECOMMENDED $94,386 $193,965 $46,878
493,579
kWh
$14,649
-
kW-mo/yr
$32,859
TOTAL IMPLEMENTED $18,618 $49,316 $14,098
151,067
kWh
$4,520
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs