ITAC Assessment: AM0959
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ITAC Assessment: AM0959
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Assessment Year 2025
Principal Product Forged and Heat Treated Aerospace Engine Components
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 187,000
ft2
Annual Production 500,000
units
Production Hrs. Annual 7,224
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $571,553 10,206,327
kWh
Electricity Demand $270,854 27,359
kW-mo/yr
Electricity Fees $31,302 -
Natural Gas $1,852,234 318,674
MMBtu
Waste Disposal Costs
Water Usage $110,942 4,370
Tgal
TOTAL YEARLY COSTS $2,836,885
RECOMMENDED SAVINGS* $298,821 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.9114: Use solar heat to make electricty $59,878 $637,500 $59,878
1,069,265
kWh
-
02 2.4314: Use synthetic lubricant $4,748 $60 $3,510
63,818
kWh
$1,238
-
kW-mo/yr
03 2.3212: Optimize plant power factor $48,315 $58,703 - $48,315
-
kW-mo/yr
04 2.4239: Eliminate or reduce compressed air usage $98,900 $5,262 $98,900
1,760,000
kWh
-
05 2.7145: Install skylights $3,050 $7,200 $3,050
54,500
kWh
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $83,930 $15,300 $82,300
1,470,000
kWh
$1,630
-
kW-mo/yr
TOTAL RECOMMENDED $298,821 $724,025 $247,638
4,417,583
kWh
$51,183
-
kW-mo/yr
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs