| Assessment Year | 2023 |
|---|---|
| Principal Product | Aluminum extrusions |
| NAICS | 331318: Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3354: Aluminum Extruded Products |
| Sales Range | $50 M to 100M |
| # of Employees | 154 |
| Plant Area |
140,000
ft2
|
| Annual Production | 61,000,000
lb
|
| Production Hrs. Annual | 7,320
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $640,109 | 9,616,520 |
kWh
|
$0.067 |
| Electricity Demand | $211,477 | 24,542 |
kW-mo/yr
|
$8.62 |
| Electricity Fees | $5,078 | - |
|
- |
| Natural Gas | $378,456 | 45,787 |
MMBtu
|
$8.27 |
| TOTAL YEARLY COSTS | $1,235,120 | |||
| RECOMMENDED SAVINGS* | $119,275 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $117,375 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $34,860 | $3,000 |
$28,790
429,700
kWh
|
$6,070
-
kW-mo/yr
|
- | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $18,060 | $430 |
$18,060
269,600
kWh
|
- | - | - | |
| 03 | 2.4157: Establish a predictive maintenance program | $10,850 | $4,340 |
$8,655
129,180
kWh
|
$1,770
-
kW-mo/yr
|
$425 | - | |
| 04 | 2.8121: Apply for tax-free status for energy purchases | $49,585 | $3,600 | - | - | $9,917 | $39,668 | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,970 | $18 |
$2,450
36,600
kWh
|
$520
-
kW-mo/yr
|
- | - | |
| 06 | 2.8118: Check for accuracy of utility / power meters | $1,900 | $35 | - | - | - | $1,900 | |
| 07 | 2.7134: Use photocell controls | $1,050 | $960 |
$770
11,500
kWh
|
$280
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $119,275 | $12,383 |
$58,725
876,580
kWh
|
$8,640
-
kW-mo/yr
|
$10,342 | $41,568 | ||
| TOTAL IMPLEMENTED | $117,375 | $12,348 |
$58,725
876,580
kWh
|
$8,640
-
kW-mo/yr
|
$10,342 | $39,668 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs