ITAC Assessment: AM0853
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ITAC Assessment: AM0853
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Assessment Year 2022
Principal Product Structural bearings
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 70,000
ft2
Annual Production 38,000
pieces
Production Hrs. Annual 4,900
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $80,618 1,736,553
kWh
Electricity Demand $68,702 7,637
kW-mo/yr
Electricity Fees $17,040 -
Natural Gas $60,172 13,518
MMBtu
TOTAL YEARLY COSTS $226,532
RECOMMENDED SAVINGS* $112,537 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $89,505

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.8121: Apply for tax-free status for energy purchases $74,850 $5,000 - - $14,970 - - $59,880
02 2.3212: Optimize plant power factor $17,040 $19,415 - $17,040
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,530 $13,140 $5,000
108,650
kWh
$2,530
-
kW-mo/yr
- - - -
04 2.4157: Establish a predictive maintenance program $3,455 $4,175 $1,165
25,316
kWh
- - - $2,290 -
05 2.1233: Analyze flue gas for proper air/fuel ratio $2,715 $500 - - - $2,715
-
MMBtu
- -
06 2.2511: Insulate bare equipment $2,537 $2,030 - - - $2,537
-
MMBtu
- -
07 2.2113: Repair or replace steam traps $2,070 $275 - - - $2,070
-
MMBtu
- -
08 2.7135: Install occupancy sensors $1,170 $345 $1,170
25,471
kWh
- - - - -
09 2.4314: Use synthetic lubricant $830 $500 $551
11,983
kWh
$279
-
kW-mo/yr
- - - -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $340 $300 $225
4,940
kWh
$115
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $112,537 $45,680 $8,111
176,360
kWh
$19,964
-
kW-mo/yr
$14,970 $7,322
-
MMBtu
$2,290 $59,880
TOTAL IMPLEMENTED $89,505 $20,060 $6,946
151,044
kWh
$2,924
-
kW-mo/yr
$14,970 $4,785
-
MMBtu
- $59,880
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs