ITAC Assessment: AM0806
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ITAC Assessment: AM0806
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Assessment Year 2020
Principal Product Thermoplastics for medical and automotive applications
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 95
Plant Area 30,000
ft2
Annual Production 168,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $361,212 5,549,600
kWh
Electricity Demand $80,328 9,540
kW-mo/yr
Electricity Fees $2,560 -
TOTAL YEARLY COSTS $444,100
RECOMMENDED SAVINGS* $82,979 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,294

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.2622: Replace existing chiller with high efficiency model $49,500 $85,000 $35,300
561,000
kWh
$1,800
-
kW-mo/yr
- $12,400
02 2.4133: Use most efficient type of electric motors $9,025 $24,685 $6,510
103,305
kWh
$2,515
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $8,300 $10,600 $5,300
84,400
kWh
$1,000
-
kW-mo/yr
$2,000 -
04 2.2511: Insulate bare equipment $5,470 $3,350 $3,780
60,000
kWh
$1,690
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,610 $1,000 $3,860
61,320
kWh
$750
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,580 $2,250 $2,580
40,990
kWh
- - -
07 2.4314: Use synthetic lubricant $1,970 $300 $1,420
22,460
kWh
$550
-
kW-mo/yr
- -
08 2.4227: Use compressor air filters $1,040 $135 $860
13,670
kWh
$180
-
kW-mo/yr
- -
09 2.8123: Pay utility bills on time $484 - - - - $484
TOTAL RECOMMENDED $82,979 $127,320 $59,610
947,145
kWh
$8,485
-
kW-mo/yr
$2,000 $12,884
TOTAL IMPLEMENTED $15,294 $14,085 $9,940
158,070
kWh
$2,870
-
kW-mo/yr
$2,000 $484
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs