ITAC Assessment: AM0688
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ITAC Assessment: AM0688
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Assessment Year 2015
Principal Product Plastic molding and injection products
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 100,000
ft2
Annual Production 520,000,000
pieces
Production Hrs. Annual 8,544
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $842,512 7,793,980
kWh
Electricity Demand $42,639 16,396
kW-mo/yr
Natural Gas $8,034 908
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $151,210 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $101,590

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $34,420 $36,000 $34,420
312,190
kWh
- -
02 2.6231: Utilize controls to operate equipment only when needed $33,890 - $33,890
308,060
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $24,270 $26,600 $23,490
213,510
kWh
$780
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $23,290 $12,000 $22,540
204,900
kWh
$750
-
kW-mo/yr
-
05 3.4116: Meter recycled water (to reduce sewer charges) $8,220 $1,880 - - $8,220
-
Tgal
06 2.7123: Keep lamps and reflectors clean $8,140 $4,320 $8,140
74,020
kWh
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $7,060 $120 $6,830
62,100
kWh
$230
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $4,230 $5,100 $4,230
38,420
kWh
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,710 $40 $2,620
23,800
kWh
$90
-
kW-mo/yr
-
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,690 - $2,600
23,660
kWh
$90
-
kW-mo/yr
-
11 2.4322: Use or replace with energy efficient substitutes $1,560 $240 $1,560
14,210
kWh
- -
12 2.7134: Use photocell controls $730 $165 $690
6,290
kWh
$40
-
kW-mo/yr
-
TOTAL RECOMMENDED $151,210 $86,465 $141,010
1,281,160
kWh
$1,980
-
kW-mo/yr
$8,220
-
Tgal
TOTAL IMPLEMENTED $101,590 $46,025 $91,620
832,850
kWh
$1,750
-
kW-mo/yr
$8,220
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs