| Assessment Year | 2014 |
|---|---|
| Principal Product | Threaded steel tubing |
| NAICS | 326130: Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing |
| SIC | 3083: Laminated Plastics Plate, Sheet, and Profile Shapes |
| Sales Range | $50 M to 100M |
| # of Employees | 135 |
| Plant Area |
40,500
ft2
|
| Annual Production | 85,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $226,000 | 4,492,723 |
kWh
|
$0.050 |
| Electricity Demand | $95,593 | 13,851 |
kW-mo/yr
|
$6.90 |
| Electricity Fees | $13,084 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $77,862 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $76,467 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $9,295 | $29,980 | - |
$9,295
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,680 | $1,480 |
$5,775
128,376
kWh
|
$1,905
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.8121: Apply for tax-free status for energy purchases | $37,816 | $6,000 | - | - | $7,560 | - | $30,256 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,645 | $31,290 |
$3,855
85,690
kWh
|
$1,790
-
kW-mo/yr
|
- | - | - | |
| 05 | 4.812: Apply for investment incentives | $3,746 | - | - | - | $3,746 | - | - | |
| 06 | 2.7228: Avoid introducing hot, humid, or dirty air into hvac system | $3,360 | $2,300 |
$3,360
74,679
kWh
|
- | - | - | - | |
| 07 | 2.7264: Interlock heating and air conditioning systems to prevent simultaneous operation | $3,155 | $135 |
$2,455
54,558
kWh
|
$700
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4314: Use synthetic lubricant | $1,565 | - |
$1,075
23,879
kWh
|
$490
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $1,460 | $175 |
$1,460
32,427
kWh
|
- | - | - | - | |
| 10 | 3.6112: Use filter and drying oven to reduce sludge volume | $1,395 | $9,280 | - | - | - |
$1,395
-
Tgal
|
- | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,345 | $25 |
$1,010
22,423
kWh
|
$335
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.7134: Use photocell controls | $850 | $150 |
$850
18,951
kWh
|
- | - | - | - | |
| 13 | 2.7135: Install occupancy sensors | $550 | $815 |
$550
12,264
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $77,862 | $81,630 |
$20,390
453,247
kWh
|
$14,515
-
kW-mo/yr
|
$11,306 |
$1,395
-
Tgal
|
$30,256 | ||
| TOTAL IMPLEMENTED | $76,467 | $72,350 |
$20,390
453,247
kWh
|
$14,515
-
kW-mo/yr
|
$11,306 | - | $30,256 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs