ITAC Assessment: AM0655
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ITAC Assessment: AM0655
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Assessment Year 2014
Principal Product Plastic plates, bowls, etc
NAICS 326140: Polystyrene Foam Product Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $100
M
to 500
M
# of Employees 454
Plant Area 1,700,000
ft2
Annual Production 120,000,000
lb
Production Hrs. Annual 8,520
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,346,746 96,698,749
kWh
Natural Gas $117,357 31,817
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $866,181 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $682,581

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
01 4.611: Begin a practice of predictive / preventative maintenance $560,000 - - - - $560,000
02 4.445: Install equipment to move product $180,000 $110,000 - $130,000 $50,000 -
03 2.2511: Insulate bare equipment $91,200 $15,800 $91,200
1,720,000
kWh
- - -
04 2.4221: Install compressor air intakes in coolest locations $20,161 $200 $20,161
380,400
kWh
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,620 $3,560 $5,620
106,020
kWh
- - -
06 2.4239: Eliminate or reduce compressed air usage $4,470 $605 $4,470
84,400
kWh
- - -
07 2.7124: Make a practice of turning off lights when not needed $3,600 - $3,600
67,900
kWh
- - -
08 2.7124: Make a practice of turning off lights when not needed $1,130 - $1,130
21,300
kWh
- - -
TOTAL RECOMMENDED $866,181 $130,165 $126,181
2,380,020
kWh
$130,000 $50,000 $560,000
TOTAL IMPLEMENTED $682,581 $20,165 $122,581
2,312,120
kWh
- - $560,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs