ITAC Assessment: AM0636
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ITAC Assessment: AM0636
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Assessment Year 2013
Principal Product Steel forgings
NAICS 332111: Iron and Steel Forging
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $50
M
to 100
M
# of Employees 225
Plant Area 95,000
ft2
Annual Production 100,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $133,260 2,298,000
kWh
Electricity Demand $62,791 4,788
kW-mo/yr
Electricity Fees $11,999 -
Natural Gas $242,269 63,812
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,442 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,105

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.8121: Apply for tax-free status for energy purchases $12,500 $5,000 - - $12,500
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,600 $900 $5,700
102,000
kWh
$900
-
kW-mo/yr
-
03 2.4322: Use or replace with energy efficient substitutes $2,250 $2,280 $770
13,800
kWh
$1,480
-
kW-mo/yr
-
04 2.4133: Use most efficient type of electric motors $3,758 $14,762 $3,333
59,517
kWh
$425
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,670 $2,595 $2,300
41,000
kWh
$370
-
kW-mo/yr
-
06 2.4314: Use synthetic lubricant $674 - $400
7,146
kWh
$274
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,005 $13 $1,735
30,970
kWh
$270
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $985 $450 $845
15,140
kWh
$140
-
kW-mo/yr
-
TOTAL RECOMMENDED $31,442 $26,000 $15,083
269,573
kWh
$3,859
-
kW-mo/yr
$12,500
TOTAL IMPLEMENTED $21,105 $5,913 $7,435
132,970
kWh
$1,170
-
kW-mo/yr
$12,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs