ITAC Assessment: AM0617
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ITAC Assessment: AM0617
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Assessment Year 2012
Principal Product Breast implants
NAICS 339113: Surgical Appliance and Supplies Manufacturing
SIC 3842: Orthopedic, Prosthetic, and Surgical Appliances and Supplies
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 130,000
ft2
Annual Production 545,000
pieces
Production Hrs. Annual 5,952
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $703,148 12,031,827
kWh
Electricity Demand $172,533 24,690
kW-mo/yr
Electricity Fees $1,449 -
Natural Gas $341,162 80,778
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $359,825 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,039

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
01 4.625: Develop standard operating procedures $191,786 $6,200 $(-1,214.0)
(-20,931)
kWh
- - - - - $193,000
02 2.2437: Recover waste heat from equipment $153,000 $375,000 - - $153,000
-
MMBtu
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,264 $2,775 $931
16,924
kWh
$121
-
kW-mo/yr
- $5,212 - - -
04 4.131: Modify process to reduce material use/cost $2,146 - - - - - $2,146 - -
05 2.7135: Install occupancy sensors $2,056 $1,562 $939
16,761
kWh
$1,117
-
kW-mo/yr
- - - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,871 $64 $1,672
28,819
kWh
$199
-
kW-mo/yr
- - - - -
07 3.5131: Recycle white water $1,161 $7,179 - - - - - $1,161
-
Tgal
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $911 $5,377 $581
11,182
kWh
$330
-
kW-mo/yr
- - - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $630 $300 $530
9,146
kWh
$100
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $359,825 $398,457 $3,439
61,901
kWh
$1,867
-
kW-mo/yr
$153,000
-
MMBtu
$5,212 $2,146 $1,161
-
Tgal
$193,000
TOTAL IMPLEMENTED $15,039 $17,257 $4,653
82,832
kWh
$1,867
-
kW-mo/yr
- $5,212 $2,146 $1,161
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs