| Assessment Year | 2012 |
|---|---|
| Principal Product | Steel doors |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $10 M to 50M |
| # of Employees | 62 |
| Plant Area |
60,000
ft2
|
| Annual Production | 500,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $144,027 | 2,422,610 |
kWh
|
$0.059 |
| Electricity Demand | $70,565 | 10,352 |
kW-mo/yr
|
$6.82 |
| Electricity Fees | $10,975 | - |
|
- |
| Natural Gas | $48,172 | 9,790 |
MMBtu
|
$4.92 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $72,220 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $71,690 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $12,400 | $24,400 | - |
$12,400
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.8121: Apply for tax-free status for energy purchases | $51,500 | $1,500 | - | - | $10,300 | - | - | $41,200 | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,300 | $15 |
$2,500
50,000
kWh
|
$800
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,800 | $700 |
$1,300
25,200
kWh
|
$500
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7124: Make a practice of turning off lights when not needed | $1,500 | $5,370 |
$1,010
21,100
kWh
|
$490
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $700 | $780 |
$700
13,700
kWh
|
- | - | - | - | - | |
| 07 | 2.4314: Use synthetic lubricant | $490 | - |
$390
7,744
kWh
|
$100
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $500 | $280 |
$85
1,692
kWh
|
$15
-
kW-mo/yr
|
- | - | $400 | - | |
| 09 | 2.2136: Install / repair insulation on steam lines | $30 | $630 | - | - | - |
$30
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $72,220 | $33,675 |
$5,985
119,436
kWh
|
$14,305
-
kW-mo/yr
|
$10,300 |
$30
-
MMBtu
|
$400 | $41,200 | ||
| TOTAL IMPLEMENTED | $71,690 | $32,765 |
$5,900
117,744
kWh
|
$14,290
-
kW-mo/yr
|
$10,300 | - | - | $41,200 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs