ITAC Assessment: AM0595
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ITAC Assessment: AM0595
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Assessment Year 2011
Principal Product Plastic drums
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 84,000
ft2
Annual Production 780,000
pieces
Production Hrs. Annual 8,616
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $561,700 7,988,808
kWh
Electricity Demand $127,960 17,388
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,349 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,349

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,770 $350 $5,900
83,000
kWh
$870
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $5,150 $160 $4,500
64,000
kWh
$650
-
kW-mo/yr
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,190 $2,240 $4,190
59,000
kWh
- - -
04 2.7124: Make a practice of turning off lights when not needed $2,850 $1,160 $670
9,460
kWh
$95
-
kW-mo/yr
- $2,085
05 2.2511: Insulate bare equipment $2,900 $1,000 $2,900
40,850
kWh
- - -
06 2.2511: Insulate bare equipment $2,300 $200 $2,300
32,400
kWh
- - -
07 2.4239: Eliminate or reduce compressed air usage $2,130 $1,380 $2,130
30,000
kWh
- - -
08 2.4314: Use synthetic lubricant $1,830 - $1,600
22,350
kWh
$230
-
kW-mo/yr
- -
09 2.8123: Pay utility bills on time $229 - - - $229 -
TOTAL RECOMMENDED $28,349 $6,490 $24,190
341,060
kWh
$1,845
-
kW-mo/yr
$229 $2,085
TOTAL IMPLEMENTED $28,349 $6,490 $24,190
341,060
kWh
$1,845
-
kW-mo/yr
$229 $2,085
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs