| Assessment Year | 2011 |
|---|---|
| Principal Product | Phenolic resins, formaldehyde, wax |
| NAICS | 325520: Adhesive Manufacturing |
| SIC | 2891: Adhesives and Sealants |
| Sales Range | $50 M to 100M |
| # of Employees | 40 |
| Plant Area |
100,000
ft2
|
| Annual Production | 95,750
ton
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $191,599 | 4,215,600 |
kWh
|
$0.045 |
| Electricity Demand | $64,921 | 8,208 |
kW-mo/yr
|
$7.91 |
| Natural Gas | $235,550 | 46,600 |
MMBtu
|
$5.05 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $219,355 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $31,455 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4151: Minimize water usage | $141,000 | $80,000 | - | - |
$(-31,800.0)
-
MMBtu
|
$172,800
-
Tgal
|
- | |
| 02 | 2.2511: Insulate bare equipment | $42,800 | $13,800 |
$42,800
778,900
kWh
|
- | - | - | - | |
| 03 | 2.3212: Optimize plant power factor | $10,060 | $15,900 | - |
$10,060
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2135: Repair and eliminate steam leaks | $9,540 | $5,000 | - | - |
$9,540
-
MMBtu
|
- | - | |
| 05 | 2.2113: Repair or replace steam traps | $5,270 | $1,300 | - | - |
$5,270
-
MMBtu
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,275 | $4,290 |
$1,800
32,700
kWh
|
$365
-
kW-mo/yr
|
- | - | $110 | |
| 07 | 2.2511: Insulate bare equipment | $2,200 | $950 | - | - |
$2,200
-
MMBtu
|
- | - | |
| 08 | 2.2511: Insulate bare equipment | $2,130 | $950 |
$2,130
37,850
kWh
|
- | - | - | - | |
| 09 | 2.7124: Make a practice of turning off lights when not needed | $1,800 | $325 |
$1,300
23,700
kWh
|
$500
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,500 | - |
$1,250
22,700
kWh
|
$250
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7145: Install skylights | $470 | - |
$470
8,600
kWh
|
- | - | - | - | |
| 12 | 2.7444: Close holes and openings in building such as broken windows | $310 | $170 |
$310
5,680
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $219,355 | $122,685 |
$50,060
910,130
kWh
|
$11,175
-
kW-mo/yr
|
$(-14,790.0)
-
MMBtu
|
$172,800
-
Tgal
|
$110 | ||
| TOTAL IMPLEMENTED | $31,455 | $27,935 |
$3,410
62,080
kWh
|
$10,925
-
kW-mo/yr
|
$17,010
-
MMBtu
|
- | $110 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs