ITAC Assessment: AM0577
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ITAC Assessment: AM0577
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Assessment Year 2010
Principal Product Pipe threads
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498: Fabricated Pipe and Pipe Fittings
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 54,500
ft2
Annual Production 11,400
pieces
Production Hrs. Annual 4,660
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $106,728 2,091,430
kWh
Electricity Demand $30,639 5,538
kW-mo/yr
Electricity Fees $14,687 -
Natural Gas $3,247 243
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $68,875 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $59,630

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.2511: Insulate bare equipment $33,500 $1,800 $33,500
523,000
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $15,500 $9,155 $12,100
188,400
kWh
$3,400
-
kW-mo/yr
-
03 2.3212: Optimize plant power factor $6,410 $21,100 - $6,410
-
kW-mo/yr
-
04 2.7145: Install skylights $4,470 $14,200 $4,470
69,850
kWh
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,980 $17 $1,550
24,200
kWh
$430
-
kW-mo/yr
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,660 $300 $1,300
20,400
kWh
$360
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,600 $3,460 $1,250
19,600
kWh
$350
-
kW-mo/yr
-
08 2.4239: Eliminate or reduce compressed air usage $1,560 $265 $1,560
24,400
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $970 $480 $185
2,900
kWh
$30
-
kW-mo/yr
$755
10 2.4314: Use synthetic lubricant $645 - $505
7,930
kWh
$140
-
kW-mo/yr
-
11 2.7124: Make a practice of turning off lights when not needed $310 $190 $240
3,780
kWh
$70
-
kW-mo/yr
-
12 2.7124: Make a practice of turning off lights when not needed $270 - $270
4,230
kWh
- -
TOTAL RECOMMENDED $68,875 $50,967 $56,930
888,690
kWh
$11,190
-
kW-mo/yr
$755
TOTAL IMPLEMENTED $59,630 $32,562 $48,960
764,010
kWh
$10,670
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs