ITAC Assessment: AM0515
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ITAC Assessment: AM0515
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Assessment Year 2006
Principal Product semiconductor wafers
NAICS 334413: Semiconductor and Related Device Manufacturing
SIC 3674: Semiconductors and Related Devices
Sales Range greater than $500
M
# of Employees 3,000
Plant Area 1,492,000
ft2
Annual Production 306,800
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $7,378,000 203,342,000
kWh
Electricity Demand $3,845,000 315,876
kW-mo/yr
Electricity Fees $98,500 -
Natural Gas $3,326,900 420,100
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $2,530,090 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $103,420

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.3413: Burn fossil fuel to produce steam to drive a steam turbine-generator and use steam exhaust for heat $1,467,000 $250,000 - - $1,467,000
-
MMBtu
-
02 2.3112: Store heated/ cooled water for use during peak demand periods $897,000 $3,260,000 $114,000
-
kWh
$783,000
-
kW-mo/yr
- -
03 2.1233: Analyze flue gas for proper air/fuel ratio $66,000 $65,000 - - $66,000
-
MMBtu
-
04 2.1336: Install equipment to utilize waste fuel $29,840 $13,000 - - $29,840
-
MMBtu
-
05 3.4151: Minimize water usage $24,580 $15,000 - - - $24,580
06 2.1311: Replace electrically-operated equipment with fossil fuel equipment $16,500 $6,700 - - $16,500
-
MMBtu
-
07 2.2414: Use waste heat from hot flue gases to preheat $9,580 $27,400 - - $9,580
-
MMBtu
-
08 2.7261: Install timers and/or thermostats $6,900 $80 - - $6,900
-
MMBtu
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $6,560 $20,750 $5,560
93,600
kWh
$1,000
-
kW-mo/yr
- -
10 2.7135: Install occupancy sensors $4,440 $1,580 $2,770
56,800
kWh
$1,670
-
kW-mo/yr
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,690 $3,800 $280
5,780
kWh
$100
-
kW-mo/yr
- $1,310
TOTAL RECOMMENDED $2,530,090 $3,663,310 $122,610
156,180
kWh
$785,770
-
kW-mo/yr
$1,595,820
-
MMBtu
$25,890
TOTAL IMPLEMENTED $103,420 $100,760 $2,770
56,800
kWh
$1,670
-
kW-mo/yr
$98,980
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs