ITAC Assessment: AM0484
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ITAC Assessment: AM0484
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Assessment Year 2005
Principal Product Steel forgings
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 80,000
ft2
Annual Production 17,000,000
lb
Production Hrs. Annual 4,998
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $151,735 2,445,821
kWh
Electricity Demand $34,827 10,881
kW-mo/yr
Electricity Fees $2,855 -
Natural Gas $1,115,248 161,177
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,900 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,990

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings
01 3.6192: Use a less expensive method of waste removal $19,500 $700 - - $19,500
-
lb
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,500 $1,740 $10,800
176,000
kWh
$3,700
-
kW-mo/yr
-
03 2.4239: Eliminate or reduce compressed air usage $5,560 $360 $4,700
77,400
kWh
$860
-
kW-mo/yr
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,000 $20 $850
13,800
kWh
$150
-
kW-mo/yr
-
05 2.4314: Use synthetic lubricant $600 - $460
7,500
kWh
$140
-
kW-mo/yr
-
06 2.7124: Make a practice of turning off lights when not needed $410 $470 $300
5,000
kWh
$110
-
kW-mo/yr
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $330 $400 $280
4,600
kWh
$50
-
kW-mo/yr
-
TOTAL RECOMMENDED $41,900 $3,690 $17,390
284,300
kWh
$5,010
-
kW-mo/yr
$19,500
-
lb
TOTAL IMPLEMENTED $21,990 $2,520 $17,090
279,300
kWh
$4,900
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs