| Assessment Year | 2004 |
|---|---|
| Principal Product | Air cooled shell and tube heat exchangers |
| NAICS | 332410: Power Boiler and Heat Exchanger Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
100,000
ft2
|
| Annual Production | 250
pieces
|
| Production Hrs. Annual | 2,142
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $122,333 | 1,400,124 |
kWh
|
$0.087 |
| Electricity Demand | $17,366 | 6,202 |
kW-mo/yr
|
$2.80 |
| Electricity Fees | $195 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $16,029 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $10,309 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $4,850 | $6,300 | - |
$4,850
-
kW-mo/yr
|
- | - | |
| 02 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $4,595 | $6,000 | - | - | - | $4,595 | |
| 03 | 2.7124: Make a practice of turning off lights when not needed | $1,980 | - |
$1,230
18,925
kWh
|
$750
-
kW-mo/yr
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,810 | $500 |
$1,040
16,000
kWh
|
$770
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,125 | $1,070 |
$675
10,400
kWh
|
$450
-
kW-mo/yr
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $790 | $215 |
$500
7,600
kWh
|
$290
-
kW-mo/yr
|
- | - | |
| 07 | 2.8123: Pay utility bills on time | $600 | - | - | - | $600 | - | |
| 08 | 2.4314: Use synthetic lubricant | $279 | - |
$263
4,050
kWh
|
$16
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $16,029 | $14,085 |
$3,708
56,975
kWh
|
$7,126
-
kW-mo/yr
|
$600 | $4,595 | ||
| TOTAL IMPLEMENTED | $10,309 | $7,015 |
$3,033
46,575
kWh
|
$6,676
-
kW-mo/yr
|
$600 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs