ITAC Assessment: AM0461
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ITAC Assessment: AM0461
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Assessment Year 2004
Principal Product Pipe threading
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498: Fabricated Pipe and Pipe Fittings
Sales Range $10
M
to 50
M
# of Employees 185
Plant Area 174,000
ft2
Annual Production 105,000
pieces
Production Hrs. Annual 6,040
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $227,158 5,404,389
kWh
Electricity Fees $84,265 -
Natural Gas $69,203 7,888
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $132,795 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $118,005

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.8121: Apply for tax-free status for energy purchases $71,800 $17,950 - - - $35,900 - $35,900
02 2.4239: Eliminate or reduce compressed air usage $24,000 $1,920 $24,000
417,700
kWh
- - - - -
03 2.8113: Purchase gas directly from a contract gas supplier $12,560 $5,000 - - - - $12,560 -
04 2.4231: Reduce the pressure of compressed air to the minimum required $5,630 $20 $5,630
97,700
kWh
- - - - -
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $3,730 - $3,730
64,800
kWh
- - - - -
06 2.7121: Utilize daylight whenever possible in lieu of artificial light $3,480 - $3,480
60,400
kWh
- - - - -
07 2.2511: Insulate bare equipment $3,430 $900 - $3,430
-
MMBtu
- - - -
08 2.7145: Install skylights $2,600 $6,200 $2,600
45,500
kWh
- - - - -
09 2.7145: Install skylights $2,230 $5,400 $2,230
38,600
kWh
- - - - -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,350 $200 $1,350
23,500
kWh
- - - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,255 $360 $400
7,000
kWh
- $855 - - -
12 2.8123: Pay utility bills on time $370 - - - - $370 - -
13 2.7124: Make a practice of turning off lights when not needed $360 $27 $360
6,245
kWh
- - - - -
TOTAL RECOMMENDED $132,795 $37,977 $43,780
761,445
kWh
$3,430
-
MMBtu
$855 $36,270 $12,560 $35,900
TOTAL IMPLEMENTED $118,005 $27,577 $41,550
722,845
kWh
$3,430
-
MMBtu
$855 $36,270 - $35,900
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs