ITAC Assessment: AM0459
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ITAC Assessment: AM0459
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Assessment Year 2004
Principal Product Industrial hard chrome plating and electroless shielding
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $10
M
to 50
M
# of Employees 175
Plant Area 110,000
ft2
Annual Production 3,000
thousand feet
Production Hrs. Annual 7,250
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $297,413 5,368,193
kWh
Electricity Demand $58,979 13,174
kW-mo/yr
Natural Gas $92,091 15,591
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $62,735 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $47,695

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $25,000 $400 $22,000
390,000
kWh
$3,000
-
kW-mo/yr
- - -
02 2.7261: Install timers and/or thermostats $13,980 $1,200 $11,300
200,235
kWh
$2,680
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $4,020 $500 $3,300
58,400
kWh
$720
-
kW-mo/yr
- - -
04 2.7124: Make a practice of turning off lights when not needed $3,680 $320 $3,000
54,000
kWh
$680
-
kW-mo/yr
- - -
05 2.2511: Insulate bare equipment $1,060 $430 $930
16,500
kWh
$130
-
kW-mo/yr
- - -
06 2.7124: Make a practice of turning off lights when not needed $395 $30 $310
5,500
kWh
$85
-
kW-mo/yr
- - -
07 2.1135: Repair furnaces and oven doors so that they seal efficiently $130 $20 - - $130
-
MMBtu
- -
08 2.8121: Apply for tax-free status for energy purchases $13,700 $1,350 - - - $2,700 $11,000
09 2.7142: Utilize higher efficiency lamps and/or ballasts $770 $470 $210
3,700
kWh
$20
-
kW-mo/yr
- $540 -
TOTAL RECOMMENDED $62,735 $4,720 $41,050
728,335
kWh
$7,315
-
kW-mo/yr
$130
-
MMBtu
$3,240 $11,000
TOTAL IMPLEMENTED $47,695 $3,090 $28,820
511,600
kWh
$4,505
-
kW-mo/yr
$130
-
MMBtu
$3,240 $11,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs