| Assessment Year | 2003 |
|---|---|
| Principal Product | Steel forgings |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 153 |
| Plant Area |
280,000
ft2
|
| Annual Production | 24,000,000
lb
|
| Production Hrs. Annual | 6,576
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $313,689 | 8,139,600 |
kWh
|
$0.039 |
| Electricity Demand | $144,260 | 19,654 |
kW-mo/yr
|
$7.34 |
| Electricity Fees | $4,783 | - |
|
- |
| Natural Gas | $1,112,442 | 250,102 |
MMBtu
|
$4.45 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,335,832 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,330,632 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $1,266,100 | $805,000 |
$144,700
3,288,000
kWh
|
$41,200
-
kW-mo/yr
|
$(-119,800.0)
-
MMBtu
|
- | $1,200,000 | |
| 02 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $24,300 | $5,730 | - | - |
$24,300
-
MMBtu
|
- | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $16,000 | $2,000 |
$16,000
363,900
kWh
|
- | - | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $5,200 | $1,550 |
$5,200
117,500
kWh
|
- | - | - | - | |
| 05 | 2.4314: Use synthetic lubricant | $4,032 | - |
$4,032
68,397
kWh
|
- | - | - | - | |
| 06 | 2.2511: Insulate bare equipment | $2,200 | $2,000 |
$2,200
49,900
kWh
|
- | - | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,120 | $25 |
$1,650
37,400
kWh
|
$470
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $500 | $70 |
$340
7,640
kWh
|
$160
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $1,600 | - |
$1,600
36,400
kWh
|
- | - | - | - | |
| 10 | 3.6192: Use a less expensive method of waste removal | $13,780 | - | - | - | - | $13,780 | - | |
| TOTAL RECOMMENDED | $1,335,832 | $816,375 |
$175,722
3,969,137
kWh
|
$41,830
-
kW-mo/yr
|
$(-95,500.0)
-
MMBtu
|
$13,780 | $1,200,000 | ||
| TOTAL IMPLEMENTED | $1,330,632 | $814,825 |
$170,522
3,851,637
kWh
|
$41,830
-
kW-mo/yr
|
$(-95,500.0)
-
MMBtu
|
$13,780 | $1,200,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs