| Assessment Year | 2003 |
|---|---|
| Principal Product | Electronic and hydraulic drilling rig instruments, pressure gauges, weig |
| NAICS | 334513: Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial |
| SIC | 3823: Industrial Instruments for Measurement, Display, and Control of Process Variables; and Related Products |
| Sales Range | $100 M to 500M |
| # of Employees | 350 |
| Plant Area |
230,000
ft2
|
| Annual Production | 5,590
pieces
|
| Production Hrs. Annual | 5,392
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $285,344 | 4,978,000 |
kWh
|
$0.057 |
| Electricity Demand | $41,870 | 12,883 |
kW-mo/yr
|
$3.25 |
| Natural Gas | $20,400 | 2,190 |
MMBtu
|
$9.32 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $66,455 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $5,965 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.8131: Use water-based adhesives | $51,560 | $10,000 | - | - |
$51,560
-
gal
|
- | - | |
| 02 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $4,620 | $340 | - | - |
$4,620
-
gal
|
- | - | |
| 03 | 4.652: Replace existing equipment with more suitable substitutes | $3,770 | $9,000 | - | - | - | - | $3,770 | |
| 04 | 3.6192: Use a less expensive method of waste removal | $2,840 | $700 | - | - | - |
$2,840
-
lb
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,300 | - |
$1,300
24,000
kWh
|
- | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $850 | $77 |
$700
12,900
kWh
|
$150
-
kW-mo/yr
|
- | - | - | |
| 07 | 3.7132: Reuse rags until completely soiled | $795 | - | - | - | - |
$795
-
lb
|
- | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $280 | $90 |
$250
4,600
kWh
|
$30
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $260 | $630 |
$260
4,800
kWh
|
$35
-
kW-mo/yr
|
- | - | $(-35.0) | |
| 10 | 2.7124: Make a practice of turning off lights when not needed | $180 | - |
$180
3,400
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $66,455 | $20,837 |
$2,690
49,700
kWh
|
$215
-
kW-mo/yr
|
$56,180
-
gal
|
$3,635
-
lb
|
$3,735 | ||
| TOTAL IMPLEMENTED | $5,965 | $777 |
$2,180
40,300
kWh
|
$150
-
kW-mo/yr
|
- |
$3,635
-
lb
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs