| Assessment Year | 2002 |
|---|---|
| Principal Product | Machinery noise control equipment |
| NAICS |
n/a
|
| SIC | 3569: General Industrial Machinery and Equipment, Not Elsewhere |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
23,000
ft2
|
| Annual Production | 12,000
ton
|
| Production Hrs. Annual | 1,990
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $46,548 | 560,256 |
kWh
|
$0.083 |
| Electricity Demand | $6,975 | 2,370 |
kW-mo/yr
|
$2.94 |
| Electricity Fees | $592 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $64,760 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,035 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.446: Automate finishing process | $47,350 | $110,240 | - |
$1,250
-
kW-mo/yr
|
$46,100 | - | - | |
| 02 | 4.211: Consider use / purchase of bulk materials where possible | $13,580 | $5,270 | - | - | $1,520 | - | $12,060 | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,545 | $30 |
$970
14,200
kWh
|
$575
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7124: Make a practice of turning off lights when not needed | $780 | $50 |
$590
8,600
kWh
|
$190
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.8123: Pay utility bills on time | $645 | - | - | - | - | $645 | - | |
| 06 | 2.3212: Optimize plant power factor | $375 | $840 | - |
$375
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $345 | $310 |
$160
2,330
kWh
|
$20
-
kW-mo/yr
|
$165 | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $140 | $50 |
$140
2,080
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $64,760 | $116,790 |
$1,860
27,210
kWh
|
$2,410
-
kW-mo/yr
|
$47,785 | $645 | $12,060 | ||
| TOTAL IMPLEMENTED | $17,035 | $5,710 |
$1,860
27,210
kWh
|
$785
-
kW-mo/yr
|
$1,685 | $645 | $12,060 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs