ITAC Assessment: AM0354
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ITAC Assessment: AM0354
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Assessment Year 1999
Principal Product Heavy-wall stainless steel centrifugal castings
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 45,000
ft2
Annual Production 6,000,000
lb
Production Hrs. Annual 2,277
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $169,220 3,335,580
kWh
Electricity Demand $199,821 24,257
kW-mo/yr
Electricity Fees $165 -
Natural Gas $52,882 24,783
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,673 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,558

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 4.446: Automate finishing process $34,153 $120,000 - - - $34,153
02 4.445: Install equipment to move product $4,125 $6,715 - - - $4,125
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,500 $1,240 $1,400
28,136
kWh
$1,100
-
kW-mo/yr
- -
04 3.7198: Reduce / eliminate use of disposable product $435 $150 - - $435
-
lb
-
05 2.6218: Turn off equipment when not in use $375 - $375
13,482
kWh
- - -
06 2.7121: Utilize daylight whenever possible in lieu of artificial light $370 - $370
7,327
kWh
- - -
07 2.7124: Make a practice of turning off lights when not needed $280 - $280
5,569
kWh
- - -
08 2.7124: Make a practice of turning off lights when not needed $250 - $250
5,275
kWh
- - -
09 2.7121: Utilize daylight whenever possible in lieu of artificial light $185 - $185
3,517
kWh
- - -
TOTAL RECOMMENDED $42,673 $128,105 $2,860
63,306
kWh
$1,100
-
kW-mo/yr
$435
-
lb
$38,278
TOTAL IMPLEMENTED $37,558 $121,240 $2,305
52,462
kWh
$1,100
-
kW-mo/yr
- $34,153
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs