| Assessment Year | 1999 |
|---|---|
| Principal Product | spiral wound and heat exchanger gaskets |
| NAICS |
n/a
|
| SIC | 3053: Gaskets, Packing, and Sealing Devices |
| Sales Range | $10 M to 50M |
| # of Employees | 180 |
| Plant Area |
52,000
ft2
|
| Annual Production | 2,000,000
pieces
|
| Production Hrs. Annual | 4,857
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $122,861 | 1,976,260 |
kWh
|
$0.062 |
| Electricity Demand | $24,573 | 8,287 |
kW-mo/yr
|
$2.97 |
| Electricity Fees | $522 | - |
|
- |
| Natural Gas | $13,266 | 2,506 |
MMBtu
|
$5.29 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $238,892 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $153,997 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.446: Automate finishing process | $108,500 | $30,000 | - | - | - | - | - | $108,500 | |
| 02 | 4.422: Utilize outside contracting | $80,000 | $160,000 | - | - | - | - | - | $80,000 | |
| 03 | 2.3212: Optimize plant power factor | $13,380 | $15,600 | - |
$13,380
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,540 | $1,000 |
$10,540
202,814
kWh
|
- | - | - | - | - | |
| 05 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $12,495 | $5,500 | - | - | - | - |
$12,495
-
lb
|
- | |
| 06 | 3.5316: Contract a wood pallet recycling company | $7,630 | - | - | - | - | - |
$7,630
-
lb
|
- | |
| 07 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $3,645 | $590 | - | - |
$3,645
-
gal
|
- | - | - | |
| 08 | 3.8131: Use water-based adhesives | $1,275 | $1,030 | - | - | - |
$1,275
-
gal
|
- | - | |
| 09 | 2.7111: Reduce illumination to minimum necessary levels | $880 | $425 |
$600
11,430
kWh
|
$280
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $370 | - |
$370
9,965
kWh
|
- | - | - | - | - | |
| 11 | 4.821: Pay bills on time to avoid late fees | $177 | - | - | - | - | - | - | $177 | |
| TOTAL RECOMMENDED | $238,892 | $214,145 |
$11,510
224,209
kWh
|
$13,660
-
kW-mo/yr
|
$3,645
-
gal
|
$1,275
-
gal
|
$20,125
-
lb
|
$188,677 | ||
| TOTAL IMPLEMENTED | $153,997 | $53,130 |
$10,540
202,814
kWh
|
$13,380
-
kW-mo/yr
|
- |
$1,275
-
gal
|
$20,125
-
lb
|
$108,677 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs