ITAC Assessment: AM0337
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ITAC Assessment: AM0337
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Assessment Year 1999
Principal Product Oil field rock drill bits
NAICS
n/a
SIC 3533: Oil and Gas Field Machinery and Equipment
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 201,000
ft2
Annual Production 21,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $811,503 31,501,759
kWh
Electricity Demand $292,753 70,691
kW-mo/yr
Natural Gas $325,719 83,667
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $164,450 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $161,750

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.4226: Use / purchase optimum sized compressor $120,400 - $59,900
2,319,754
kWh
$60,500
-
kW-mo/yr
- - -
02 2.4235: Remove or close off unneeded compressed air lines $23,200 $1,900 $23,200
900,352
kWh
- - - -
03 3.7131: Use a rag recycle service $9,580 - - - - $9,580
-
lb
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,800 $500 $5,800
224,795
kWh
- - - -
05 3.2123: Convert to high volume low pressure (hvlp) paint guns $2,700 $65 - - $2,700
-
gal
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,100 - $460
17,878
kWh
$640
-
kW-mo/yr
- - -
07 2.7124: Make a practice of turning off lights when not needed $730 - $440
16,999
kWh
$290
-
kW-mo/yr
- - -
08 2.7124: Make a practice of turning off lights when not needed $640 $230 $270
10,551
kWh
$370
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $300 $310 $40
1,758
kWh
$30
-
kW-mo/yr
- - $230
TOTAL RECOMMENDED $164,450 $3,005 $90,110
3,492,087
kWh
$61,830
-
kW-mo/yr
$2,700
-
gal
$9,580
-
lb
$230
TOTAL IMPLEMENTED $161,750 $2,940 $90,110
3,492,087
kWh
$61,830
-
kW-mo/yr
- $9,580
-
lb
$230
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs