ITAC Assessment: AM0330
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ITAC Assessment: AM0330
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Assessment Year 1998
Principal Product Aluminum extruded products
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 81,400
ft2
Annual Production 10,000,000
lb
Production Hrs. Annual 6,880
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $166,967 2,341,735
kWh
Electricity Demand $7,985 24,040
kW-mo/yr
Natural Gas $99,145 16,484
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,331 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,057

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 2.3212: Optimize plant power factor $19,460 $17,210 - $19,460
-
kW-mo/yr
- - - -
02 2.8118: Check for accuracy of utility / power meters $4,820 - - - $4,820 - - -
03 3.5315: Lease / purchase baler; sell cardboard to recycler $4,560 $100 - - - - - $4,560
-
lb
04 3.7198: Reduce / eliminate use of disposable product $2,740 - - - - - - $2,740
-
lb
05 2.2511: Insulate bare equipment $2,450 $350 - - - $2,450
-
MMBtu
- -
06 2.8123: Pay utility bills on time $1,938 - - - $1,938 - - -
07 2.8118: Check for accuracy of utility / power meters $1,440 - - $1,440
-
kW-mo/yr
- - - -
08 3.4154: Eliminate leaks in water lines and valves $1,260 $40 - - - - $1,260
-
Tgal
-
09 4.231: Purchase equipment instead of leasing $814 $1,120 $(-470.0)
(-13,775)
kWh
- $1,284 - - -
10 2.7124: Make a practice of turning off lights when not needed $420 - $420
6,448
kWh
- - - - -
11 2.6218: Turn off equipment when not in use $405 - $405
11,137
kWh
- - - - -
12 2.7124: Make a practice of turning off lights when not needed $340 $20 $190
5,275
kWh
$150
-
kW-mo/yr
- - - -
13 2.4314: Use synthetic lubricant $275 - $150
4,396
kWh
$125
-
kW-mo/yr
- - - -
14 2.4133: Use most efficient type of electric motors $239 $745 $159
4,396
kWh
$80
-
kW-mo/yr
- - - -
15 2.6218: Turn off equipment when not in use $170 - $170
4,689
kWh
- - - - -
TOTAL RECOMMENDED $41,331 $19,585 $1,024
22,566
kWh
$21,255
-
kW-mo/yr
$8,042 $2,450
-
MMBtu
$1,260
-
Tgal
$7,300
-
lb
TOTAL IMPLEMENTED $21,057 $1,255 $1,494
36,341
kWh
$1,795
-
kW-mo/yr
$6,758 $2,450
-
MMBtu
$1,260
-
Tgal
$7,300
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs