ITAC Assessment: AM0250
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ITAC Assessment: AM0250
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Assessment Year 1995
Principal Product Finished vessel flanges
NAICS
n/a
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 132
Plant Area 50,250
ft2
Annual Production 240,000
pieces
Production Hrs. Annual 4,250
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $153,512 1,761,430
kWh
Natural Gas $5,469 1,121
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,460 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,470

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.3212: Optimize plant power factor $14,700 $22,050 $14,700
-
kWh
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,320 $1,580 $6,320
116,940
kWh
-
03 2.7145: Install skylights $900 $470 $900
16,706
kWh
-
04 2.7261: Install timers and/or thermostats $890 $280 $250
5,569
kWh
$640
-
MMBtu
05 2.4231: Reduce the pressure of compressed air to the minimum required $730 - $730
13,482
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $690 $610 $690
9,379
kWh
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $510 $320 $510
5,275
kWh
-
08 2.6212: Turn off equipment during breaks, reduce operating time $400 - $400
7,327
kWh
-
09 2.7124: Make a practice of turning off lights when not needed $320 - $320
3,810
kWh
-
TOTAL RECOMMENDED $25,460 $25,310 $24,820
178,488
kWh
$640
-
MMBtu
TOTAL IMPLEMENTED $9,470 $2,980 $9,470
165,592
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs