| Assessment Year | 1992 |
|---|---|
| Principal Product | METAL CLEANING |
| NAICS |
n/a
|
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 430 |
| Plant Area |
n/a
|
| Annual Production | 9,600,000
lb
|
| Production Hrs. Annual | 6,040
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $510,692 | 9,296,600 |
kWh
|
$0.055 |
| Natural Gas | $275,328 | 97,593 |
MMBtu
|
$2.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $93,635 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,205 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,797 | $7,379 |
$14,475
260,258
kWh
|
- | $(-678.0) | |
| 02 | 2.6232: Install set-back timers | $29,200 | $19,590 |
$29,200
498,242
kWh
|
- | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $17,300 | $21,640 | - |
$17,300
-
MMBtu
|
- | |
| 04 | 2.3212: Optimize plant power factor | $11,800 | $32,000 |
$11,800
-
kWh
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,200 | $960 |
$6,200
241,501
kWh
|
- | - | |
| 06 | 2.2511: Insulate bare equipment | $4,370 | $4,050 | - |
$4,370
-
MMBtu
|
- | |
| 07 | 2.2135: Repair and eliminate steam leaks | $3,780 | $870 | - |
$3,780
-
MMBtu
|
- | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,190 | $1,150 | - |
$3,700
-
MMBtu
|
$(-1,510.0) | |
| 09 | 2.2511: Insulate bare equipment | $1,760 | $5,950 | - |
$1,760
-
MMBtu
|
- | |
| 10 | 2.2531: Re-size charging openings or add movable cover or door | $1,600 | $170 | - |
$1,600
-
MMBtu
|
- | |
| 11 | 2.8123: Pay utility bills on time | $1,213 | - |
$1,213
-
kWh
|
- | - | |
| 12 | 2.6212: Turn off equipment during breaks, reduce operating time | $425 | - |
$425
16,413
kWh
|
- | - | |
| TOTAL RECOMMENDED | $93,635 | $93,759 |
$63,313
1,016,414
kWh
|
$32,510
-
MMBtu
|
$(-2,188.0) | ||
| TOTAL IMPLEMENTED | $29,205 | $10,529 |
$22,313
518,172
kWh
|
$9,080
-
MMBtu
|
$(-2,188.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs