| Assessment Year | 2018 |
|---|---|
| Principal Product | Vehicle parts |
| NAICS | 336211: Motor Vehicle Body Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 243 |
| Plant Area |
220,000
ft2
|
| Annual Production | 100,000
units
|
| Production Hrs. Annual | 7,344
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $761,564 | 11,531,374 |
kWh
|
$0.066 | |
| Electricity Demand | $347,939 | 23,145 |
kW-mo/yr
|
$15.03 | |
| Natural Gas | $443,080 | 116,752 |
MMBtu
|
$3.80 | |
| Waste Disposal Costs | |||||
| Water Usage | $808 | 147 |
Tgal
|
$5.50 | |
| TOTAL YEARLY COSTS | $1,553,391 | ||||
| RECOMMENDED SAVINGS* | $333,491 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $32,416 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.112: Replace old machine with new automatic multi-station tool | $284,971 | $600,000 |
$8,225
124,623
kWh
|
$2,570
-
kW-mo/yr
|
- | - | $274,176 | |
| 02 | 2.2437: Recover waste heat from equipment | $16,104 | $80,009 |
$7,777
117,831
kWh
|
$8,327
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $11,359 | $2,000 | - | - |
$12,031
-
MMBtu
|
- | $(-672.0) | |
| 04 | 2.3132: Recharge batteries on during off-peak demand periods | $10,822 | - | - |
$10,822
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4151: Develop a repair/replace policy | $6,713 | $703 |
$5,284
80,055
kWh
|
$1,653
-
kW-mo/yr
|
- | - | $(-224.0) | |
| 06 | 2.2511: Insulate bare equipment | $2,979 | $1,328 | - | - |
$2,979
-
MMBtu
|
- | - | |
| 07 | 3.4151: Minimize water usage | $543 | $2,100 | - | - | - |
$808
-
Tgal
|
$(-265.0) | |
| TOTAL RECOMMENDED | $333,491 | $686,140 |
$21,286
322,509
kWh
|
$23,372
-
kW-mo/yr
|
$15,010
-
MMBtu
|
$808
-
Tgal
|
$273,015 | ||
| TOTAL IMPLEMENTED | $32,416 | $6,131 |
$5,284
80,055
kWh
|
$12,475
-
kW-mo/yr
|
$15,010
-
MMBtu
|
$808
-
Tgal
|
$(-1,161.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs