| Assessment Year | 2009 |
|---|---|
| Principal Product | Pharmaceutical Pills |
| NAICS | 325412: Pharmaceutical Preparation Manufacturing |
| SIC | 2834: Pharmaceutical Preparations |
| Sales Range | $100 M to 500M |
| # of Employees | 2,100 |
| Plant Area |
1,459,343
ft2
|
| Annual Production | 50,000,000
units
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,289,601 | 47,280,339 |
kWh
|
$0.027 |
| Electricity Demand | $620,337 | 86,041 |
kW-mo/yr
|
$7.21 |
| Electricity Fees | $37,635 | - |
|
- |
| Natural Gas | $1,514,630 | 165,952 |
MMBtu
|
$9.13 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $493,360 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $47,366 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7314: Reduce ventilation air | $153,645 | $145,000 |
$12,472
457,193
kWh
|
$4,492
-
kW-mo/yr
|
$136,681
-
MMBtu
|
- | - | |
| 02 | 2.7111: Reduce illumination to minimum necessary levels | $81,057 | $131,239 |
$55,000
2,016,116
kWh
|
$26,057
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7221: Lower temperature during the winter season and vice-versa | $77,885 | $17,000 |
$13,580
497,815
kWh
|
- |
$64,305
-
MMBtu
|
- | - | |
| 04 | 2.1212: Operate boilers on high fire setting | $56,916 | $80,000 | - | - |
$56,916
-
MMBtu
|
- | - | |
| 05 | 2.3212: Optimize plant power factor | $40,984 | $44,000 | - | - | - | - | $40,984 | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $26,130 | $36,900 | - | - |
$26,130
-
MMBtu
|
- | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $17,728 | - |
$12,121
444,330
kWh
|
$5,607
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $15,726 | $1,000 | - | - |
$16,251
-
MMBtu
|
$(-525.0) | - | |
| 09 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $9,377 | $49,300 | - | - |
$9,377
-
MMBtu
|
- | - | |
| 10 | 2.2113: Repair or replace steam traps | $7,120 | $5,500 | - | - |
$11,120
-
MMBtu
|
$(-4,000.0) | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,792 | $19,960 |
$5,768
211,438
kWh
|
$1,024
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $493,360 | $529,899 |
$98,941
3,626,892
kWh
|
$37,180
-
kW-mo/yr
|
$320,780
-
MMBtu
|
$(-4,525.0) | $40,984 | ||
| TOTAL IMPLEMENTED | $47,366 | $26,460 |
$17,889
655,768
kWh
|
$6,631
-
kW-mo/yr
|
$27,371
-
MMBtu
|
$(-4,525.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs