| Assessment Year | 2009 |
|---|---|
| Principal Product | Locomotive and Aerospace Bearings |
| NAICS | 332991: Ball and Roller Bearing Manufacturing |
| SIC | 3562: Ball and Roller Bearings |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
136,635
ft2
|
| Annual Production | 100,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
| View Case Study | |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $431,730 | 15,216,000 |
kWh
|
$0.028 |
| Electricity Demand | $369,284 | 28,680 |
kW-mo/yr
|
$12.88 |
| Electricity Fees | $3,420 | - |
|
- |
| Natural Gas | $302,309 | 29,636 |
MMBtu
|
$10.20 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $280,639 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $98,957 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.132: Purchase new equipment to reduce material use / cost | $138,137 | $122,000 |
$(-1,321.0)
(-46,550)
kWh
|
$(-1,159.0)
-
kW-mo/yr
|
- |
$15,310
-
MMBtu
|
- | $125,307 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $29,790 | $72,987 |
$15,905
560,639
kWh
|
$13,885
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.3212: Optimize plant power factor | $20,264 | $4,490 | - | - | $20,264 | - | - | - | |
| 04 | 2.7231: Use radiant heater for spot heating | $20,144 | $22,048 | - | - | - |
$20,144
-
MMBtu
|
- | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $16,484 | $11,250 |
$8,846
311,829
kWh
|
$7,638
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7226: Use computer programs to optimize hvac performance | $15,354 | $2,490 |
$1,135
40,019
kWh
|
- | - |
$14,219
-
MMBtu
|
- | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $15,020 | $2,500 | - | - | - |
$15,167
-
MMBtu
|
$(-147.0) | - | |
| 08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $10,650 | - | - |
$11,826
-
kW-mo/yr
|
- | - | $(-1,176.0) | - | |
| 09 | 2.7111: Reduce illumination to minimum necessary levels | $5,395 | - |
$2,883
101,612
kWh
|
$2,512
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.2437: Recover waste heat from equipment | $5,698 | $3,136 |
$(-45.0)
(-1,597)
kWh
|
$(-40.0)
-
kW-mo/yr
|
- |
$5,783
-
MMBtu
|
- | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,238 | $4,744 |
$1,195
42,106
kWh
|
$1,043
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $1,219 | $582 |
$652
22,981
kWh
|
$567
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $246 | $326 |
$130
4,562
kWh
|
$116
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $280,639 | $246,553 |
$29,380
1,035,601
kWh
|
$36,388
-
kW-mo/yr
|
$20,264 |
$70,623
-
MMBtu
|
$(-1,323.0) | $125,307 | ||
| TOTAL IMPLEMENTED | $98,957 | $87,537 |
$21,248
748,938
kWh
|
$29,382
-
kW-mo/yr
|
$20,264 |
$29,386
-
MMBtu
|
$(-1,323.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs