| Assessment Year | 2005 |
|---|---|
| Principal Product | Hose and Tubing |
| NAICS | 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| SIC | 3496: Miscellaneous Fabricated Wire Products |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
160,000
ft2
|
| Annual Production | 48,000
thousand feet
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $98,110 | 5,452,982 |
kWh
|
$0.018 |
| Electricity Demand | $174,387 | 12,155 |
kW-mo/yr
|
$14.35 |
| Electricity Fees | $47,664 | - |
|
- |
| Natural Gas | $120,571 | 15,614 |
MMBtu
|
$7.72 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $54,410 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $28,067 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $15,465 | $18,600 |
$7,493
280,401
kWh
|
$7,972
-
kW-mo/yr
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,865 | $22,825 |
$7,204
269,577
kWh
|
$7,661
-
kW-mo/yr
|
- | - | |
| 03 | 2.7314: Reduce ventilation air | $9,874 | $3,940 | - | - |
$9,874
-
MMBtu
|
- | |
| 04 | 2.2511: Insulate bare equipment | $3,957 | $2,264 |
$1,916
71,785
kWh
|
$2,041
-
kW-mo/yr
|
- | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $2,906 | $1,560 |
$1,409
52,647
kWh
|
$1,497
-
kW-mo/yr
|
- | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $2,523 | $320 |
$1,221
45,776
kWh
|
$1,302
-
kW-mo/yr
|
- | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,352 | $1,000 | - | - |
$2,532
-
MMBtu
|
$(-180.0) | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $778 | $1,460 |
$377
14,102
kWh
|
$401
-
kW-mo/yr
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $686 | $440 |
$392
14,710
kWh
|
$414
-
kW-mo/yr
|
- | $(-120.0) | |
| 10 | 2.2628: Utilize a less expensive cooling method | $566 | $1,370 |
$274
10,255
kWh
|
$292
-
kW-mo/yr
|
- | - | |
| 11 | 2.2625: Chill water to the highest temperature possible | $438 | $30 |
$212
7,957
kWh
|
$226
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $54,410 | $53,809 |
$20,498
767,210
kWh
|
$21,806
-
kW-mo/yr
|
$12,406
-
MMBtu
|
$(-300.0) | ||
| TOTAL IMPLEMENTED | $28,067 | $29,869 |
$12,519
468,597
kWh
|
$13,316
-
kW-mo/yr
|
$2,532
-
MMBtu
|
$(-300.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs