| Assessment Year | 2005 |
|---|---|
| Principal Product | Lined-pipes and fittings |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 78 |
| Plant Area |
100,000
ft2
|
| Annual Production | 400,000
pieces
|
| Production Hrs. Annual | 2,860
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $58,029 | 1,446,348 |
kWh
|
$0.040 |
| Electricity Demand | $24,015 | 6,204 |
kW-mo/yr
|
$3.87 |
| Electricity Fees | $905 | - |
|
- |
| Natural Gas | $53,204 | 6,609 |
MMBtu
|
$8.05 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $25,999 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $12,908 | $363 |
$9,086
222,973
kWh
|
$3,355
-
kW-mo/yr
|
$467
-
MMBtu
|
- | |
| 02 | 2.6218: Turn off equipment when not in use | $3,842 | - |
$2,913
71,500
kWh
|
$929
-
kW-mo/yr
|
- | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,575 | $1,000 | - | - |
$1,695
-
MMBtu
|
$(-120.0) | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,232 | - |
$884
21,645
kWh
|
$348
-
kW-mo/yr
|
- | - | |
| 05 | 2.7241: Install outside air damper / economizer on hvac unit | $1,033 | $1,200 |
$812
19,924
kWh
|
$221
-
kW-mo/yr
|
- | - | |
| 06 | 2.6218: Turn off equipment when not in use | $1,015 | - |
$1,015
24,827
kWh
|
- | - | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $869 | $990 | - | - |
$869
-
MMBtu
|
- | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $698 | $260 |
$501
12,262
kWh
|
$197
-
kW-mo/yr
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $613 | $250 |
$609
14,935
kWh
|
$244
-
kW-mo/yr
|
- | $(-240.0) | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $600 | $40 |
$430
10,516
kWh
|
$170
-
kW-mo/yr
|
- | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $553 | $1,108 |
$394
9,731
kWh
|
$159
-
kW-mo/yr
|
- | - | |
| 12 | 2.2437: Recover waste heat from equipment | $436 | $715 |
$(-36.0)
(-879)
kWh
|
$(-35.0)
-
kW-mo/yr
|
$507
-
MMBtu
|
- | |
| 13 | 2.4151: Develop a repair/replace policy | $428 | $140 |
$478
11,720
kWh
|
$190
-
kW-mo/yr
|
- | $(-240.0) | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $197 | $138 |
$143
3,379
kWh
|
$54
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $25,999 | $6,204 |
$17,229
422,533
kWh
|
$5,832
-
kW-mo/yr
|
$3,538
-
MMBtu
|
$(-600.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs