| Assessment Year | 2005 |
|---|---|
| Principal Product | Wear & Corrosion Resistant Coatings |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $1 M to 5M |
| # of Employees | 35 |
| Plant Area |
23,700
ft2
|
| Annual Production | 100,000
pieces
|
| Production Hrs. Annual | 6,656
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $150,940 | 2,761,680 |
kWh
|
$0.055 |
| Electricity Demand | $47,222 | 8,830 |
kW-mo/yr
|
$5.35 |
| Natural Gas | $88,144 | 9,838 |
MMBtu
|
$8.96 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $33,726 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $22,946 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2136: Install / repair insulation on steam lines | $9,051 | $901 | - | - |
$9,051
-
MMBtu
|
- | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,726 | $1,000 | - | - |
$5,966
-
MMBtu
|
$(-240.0) | |
| 03 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $4,606 | $3,300 |
$3,270
62,116
kWh
|
$1,336
-
kW-mo/yr
|
- | - | |
| 04 | 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads | $2,658 | - |
$2,205
43,933
kWh
|
$453
-
kW-mo/yr
|
- | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,969 | $1,275 |
$1,635
31,058
kWh
|
$334
-
kW-mo/yr
|
- | - | |
| 06 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $1,739 | $1,060 |
$678
12,892
kWh
|
$1,061
-
kW-mo/yr
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,495 | $2,560 |
$1,101
20,921
kWh
|
$394
-
kW-mo/yr
|
- | - | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $1,438 | $640 |
$1,033
19,529
kWh
|
$405
-
kW-mo/yr
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,395 | - |
$1,157
22,239
kWh
|
$238
-
kW-mo/yr
|
- | - | |
| 10 | 2.6212: Turn off equipment during breaks, reduce operating time | $1,126 | $20 |
$1,126
21,389
kWh
|
- | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $985 | $140 |
$818
15,543
kWh
|
$167
-
kW-mo/yr
|
- | - | |
| 12 | 2.4151: Develop a repair/replace policy | $550 | $97 |
$509
9,669
kWh
|
$101
-
kW-mo/yr
|
- | $(-60.0) | |
| 13 | 2.2628: Utilize a less expensive cooling method | $521 | $609 |
$432
8,204
kWh
|
$89
-
kW-mo/yr
|
- | - | |
| 14 | 2.4231: Reduce the pressure of compressed air to the minimum required | $467 | $20 |
$388
7,377
kWh
|
$79
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $33,726 | $11,622 |
$14,352
274,870
kWh
|
$4,657
-
kW-mo/yr
|
$15,017
-
MMBtu
|
$(-300.0) | ||
| TOTAL IMPLEMENTED | $22,946 | $5,281 |
$6,671
128,692
kWh
|
$1,498
-
kW-mo/yr
|
$15,017
-
MMBtu
|
$(-240.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs