| Assessment Year | 2003 |
|---|---|
| Principal Product | Aluminum Sheet |
| NAICS | 331318: Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3355: Aluminum Rolling and Drawing, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 182 |
| Plant Area |
300,000
ft2
|
| Annual Production | 120,000,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $658,229 | 29,950,441 |
kWh
|
$0.022 |
| Electricity Demand | $622,851 | 81,283 |
kW-mo/yr
|
$7.66 |
| Natural Gas | $788,765 | 117,168 |
MMBtu
|
$6.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $371,907 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $131,248 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1133: Adjust burners for efficient operation | $143,927 | $209,000 | - | - |
$143,927
-
MMBtu
|
- | |
| 02 | 2.1113: Reduce combustion air flow to optimum | $78,750 | $1,000 | - | - |
$78,750
-
MMBtu
|
- | |
| 03 | 2.1213: Direct warmest air to combustion intake | $63,438 | $8,180 | - | - |
$63,438
-
MMBtu
|
- | |
| 04 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $27,160 | $750 |
$18,654
848,821
kWh
|
$9,106
-
kW-mo/yr
|
- | $(-600.0) | |
| 05 | 2.4322: Use or replace with energy efficient substitutes | $23,943 | $45,000 |
$16,090
732,021
kWh
|
$7,853
-
kW-mo/yr
|
- | - | |
| 06 | 2.7111: Reduce illumination to minimum necessary levels | $7,252 | $750 |
$4,811
218,714
kWh
|
$2,441
-
kW-mo/yr
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,348 | $100 |
$3,594
163,494
kWh
|
$1,754
-
kW-mo/yr
|
- | - | |
| 08 | 3.6124: Burn waste oil for heat | $4,718 | $3,500 | - | - |
$4,718
-
MMBtu
|
- | |
| 09 | 2.4314: Use synthetic lubricant | $4,705 | $250 |
$3,162
143,863
kWh
|
$1,543
-
kW-mo/yr
|
- | - | |
| 10 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $4,633 | - | - |
$4,633
-
kW-mo/yr
|
- | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,080 | $477 |
$2,742
124,751
kWh
|
$1,338
-
kW-mo/yr
|
- | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,953 | $7,230 |
$1,777
80,709
kWh
|
$2,176
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $371,907 | $276,237 |
$50,830
2,312,373
kWh
|
$30,844
-
kW-mo/yr
|
$290,833
-
MMBtu
|
$(-600.0) | ||
| TOTAL IMPLEMENTED | $131,248 | $10,557 |
$34,740
1,580,352
kWh
|
$18,358
-
kW-mo/yr
|
$78,750
-
MMBtu
|
$(-600.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs