ITAC Assessment: WV0278
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ITAC Assessment: WV0278
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Assessment Year 2003
Principal Product Processed Vegetables
NAICS 311411: Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037: Frozen Fruits, Fruit Juices, and Vegetables
Sales Range $10
M
to 50
M
# of Employees 124
Plant Area 289,874
ft2
Annual Production 25,000,000
lb
Production Hrs. Annual 4,704
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $645,963 19,598,465
kWh
Electricity Demand $425,519 50,580
kW-mo/yr
Electricity Fees $57,200 -
Natural Gas $68,542 11,291
MMBtu
Fuel Oil #6 $171,303 43,284
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $213,193 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $84,692

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #6 Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 3.5311: Recover and reuse waste material $81,748 $300,000 - - $874
-
MMBtu
$874
-
MMBtu
- $80,000
-
lb
-
02 2.2135: Repair and eliminate steam leaks $27,508 $204 - - $13,754
-
MMBtu
$13,754
-
MMBtu
- - -
03 2.2113: Repair or replace steam traps $23,200 $1,000 - - $11,600
-
MMBtu
$11,600
-
MMBtu
- - -
04 3.4151: Minimize water usage $21,233 $3,420 - - $9,273
-
MMBtu
$9,274
-
MMBtu
$2,686
-
Tgal
- -
05 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $18,480 $504 $11,761
327,867
kWh
$7,034
-
kW-mo/yr
- - - - $(-315.0)
06 2.2414: Use waste heat from hot flue gases to preheat $15,072 $1,915 - - $7,536
-
MMBtu
$7,536
-
MMBtu
- - -
07 2.2162: Reduce excess steam bleeding $9,439 $37,100 $5,907
164,666
kWh
$3,532
-
kW-mo/yr
- - - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $4,418 $42 $2,764
77,125
kWh
$1,654
-
kW-mo/yr
- - - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $4,387 $7,590 $2,407
67,184
kWh
$1,980
-
kW-mo/yr
- - - - -
10 2.2511: Insulate bare equipment $3,709 $258 $2,321
64,706
kWh
$1,388
-
kW-mo/yr
- - - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $2,990 - $1,871
52,158
kWh
$1,119
-
kW-mo/yr
- - - - -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $674 $242 $420
11,826
kWh
$254
-
kW-mo/yr
- - - - -
13 2.4234: Cool compressor air intake with heat exchanger $335 $1,960 $210
5,824
kWh
$125
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $213,193 $354,235 $27,661
771,356
kWh
$17,086
-
kW-mo/yr
$43,037
-
MMBtu
$43,038
-
MMBtu
$2,686
-
Tgal
$80,000
-
lb
$(-315.0)
TOTAL IMPLEMENTED $84,692 $9,598 $21,124
589,040
kWh
$13,175
-
kW-mo/yr
$25,354
-
MMBtu
$25,354
-
MMBtu
- - $(-315.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #6 Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs