ITAC Assessment: WV0273
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ITAC Assessment: WV0273
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Assessment Year 2003
Principal Product Extruded ring cord and tubing
NAICS 339930: Doll, Toy, and Game Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 37
Plant Area 25,312
ft2
Annual Production 5,000,000
lb
Production Hrs. Annual 2,080
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $49,740 606,180
kWh
Electricity Fees $(-512.0) -
Natural Gas $16,330 2,310
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,310 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,593

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $3,403 $990 $3,403
41,889
kWh
-
02 2.4239: Eliminate or reduce compressed air usage $1,761 $1,000 - $1,761
-
MMBtu
03 2.2414: Use waste heat from hot flue gases to preheat $1,583 $2,225 - $1,583
-
MMBtu
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,375 $104 $1,375
16,935
kWh
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,216 $250 $1,216
14,976
kWh
-
06 2.2511: Insulate bare equipment $994 $93 $621
74,473
kWh
$373
-
MMBtu
07 2.7111: Reduce illumination to minimum necessary levels $952 $540 $952
11,723
kWh
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $464 - $464
5,716
kWh
-
09 2.7135: Install occupancy sensors $262 $875 $262
3,223
kWh
-
10 2.4231: Reduce the pressure of compressed air to the minimum required $166 $45 $166
2,058
kWh
-
11 2.4221: Install compressor air intakes in coolest locations $134 $285 $134
1,626
kWh
-
TOTAL RECOMMENDED $12,310 $6,407 $8,593
172,619
kWh
$3,717
-
MMBtu
TOTAL IMPLEMENTED $10,593 $3,897 $8,459
170,993
kWh
$2,134
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs