| Assessment Year | 2002 |
|---|---|
| Principal Product | Aluminum |
| NAICS |
n/a
|
| SIC | 3341: Secondary Smelting and Refining of Nonferrous Metals |
| Sales Range | $5 M to 10M |
| # of Employees | 18 |
| Plant Area |
150,000
ft2
|
| Annual Production | 120,000,000
ton
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $232,159 | 3,470,000 |
kWh
|
$0.067 |
| Electricity Demand | $72,530 | 11,570 |
kW-mo/yr
|
$6.27 |
| Electricity Fees | $12,708 | - |
|
- |
| Natural Gas | $55,030 | 7,602 |
MMBtu
|
$7.24 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $41,919 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $33,839 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,975 | $1,800 |
$5,046
71,492
kWh
|
$929
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $9,591 | $600 |
$8,707
123,353
kWh
|
$1,604
-
kW-mo/yr
|
- | - | $(-720.0) | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,713 | $250 |
$3,205
45,351
kWh
|
$508
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,800 | $40 |
$4,053
57,526
kWh
|
$747
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $440 | $400 |
$372
5,274
kWh
|
$68
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,922 | - |
$1,624
22,989
kWh
|
$298
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $2,476 | $120 |
$2,091
29,629
kWh
|
$385
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $8,080 | $1,755 | - | - |
$8,080
-
MMBtu
|
- | - | - | |
| 09 | 3.1191: Change procedures / equipment / operating conditions | $122 | $40 | - | - | - |
$122
-
lb
|
- | - | |
| 10 | 4.322: Eliminate old stock and modify inventory control | $4,800 | $1,000 | - | - | - | - | - | $4,800 | |
| TOTAL RECOMMENDED | $41,919 | $6,005 |
$25,098
355,614
kWh
|
$4,539
-
kW-mo/yr
|
$8,080
-
MMBtu
|
$122
-
lb
|
$(-720.0) | $4,800 | ||
| TOTAL IMPLEMENTED | $33,839 | $4,250 |
$25,098
355,614
kWh
|
$4,539
-
kW-mo/yr
|
- |
$122
-
lb
|
$(-720.0) | $4,800 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs