| Assessment Year | 2002 |
|---|---|
| Principal Product | Metal coatings |
| NAICS |
n/a
|
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 185 |
| Plant Area |
140,000
ft2
|
| Annual Production | 200,000
pieces
|
| Production Hrs. Annual | 5,100
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $338,529 | 5,249,460 |
kWh
|
$0.064 |
| Electricity Demand | $85,065 | 11,862 |
kW-mo/yr
|
$7.17 |
| Natural Gas | $708,124 | 73,568 |
MMBtu
|
$9.63 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $281,483 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $48,272 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,858 | $13,440 |
$6,992
107,489
kWh
|
$1,866
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,082 | $500 |
$800
12,306
kWh
|
$282
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $14,589 | $4,390 | - | - |
$14,589
-
MMBtu
|
- | - | - | |
| 04 | 2.2511: Insulate bare equipment | $10,526 | $1,582 | - | - |
$10,526
-
MMBtu
|
- | - | - | |
| 05 | 2.2515: Use optimum thickness insulation | $3,072 | $1,080 | - | - |
$3,072
-
MMBtu
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,529 | - |
$2,058
31,644
kWh
|
$471
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.2628: Utilize a less expensive cooling method | $1,408 | $1,044 |
$273
36,625
kWh
|
$1,135
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $5,932 | $5,580 | - | - |
$5,932
-
MMBtu
|
- | - | - | |
| 09 | 2.2437: Recover waste heat from equipment | $18,443 | $140 | - | - |
$18,443
-
MMBtu
|
- | - | - | |
| 10 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $5,680 | $300 |
$4,770
73,250
kWh
|
$1,090
-
kW-mo/yr
|
- | - | $(-180.0) | - | |
| 11 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $174,164 | $15,000 | - | - | - |
$174,164
-
lb
|
- | - | |
| 12 | 3.5316: Contract a wood pallet recycling company | $7,200 | $100 | - | - | - |
$7,200
-
lb
|
- | - | |
| 13 | 4.652: Replace existing equipment with more suitable substitutes | $28,000 | $12,000 | - | - | - | - | - | $28,000 | |
| TOTAL RECOMMENDED | $281,483 | $55,156 |
$14,893
261,314
kWh
|
$4,844
-
kW-mo/yr
|
$52,562
-
MMBtu
|
$181,364
-
lb
|
$(-180.0) | $28,000 | ||
| TOTAL IMPLEMENTED | $48,272 | $16,604 |
$14,893
261,314
kWh
|
$4,844
-
kW-mo/yr
|
$21,515
-
MMBtu
|
$7,200
-
lb
|
$(-180.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs