| Assessment Year | 2000 |
|---|---|
| Principal Product | Aluminium die casting |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 170 |
| Plant Area |
157,500
ft2
|
| Annual Production | 4,452,600
pieces
|
| Production Hrs. Annual | 7,440
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $408,898 | 24,805,100 |
kWh
|
$0.016 |
| Electricity Demand | $696,877 | 39,376 |
kW-mo/yr
|
$17.70 |
| Electricity Fees | $284,953 | - |
|
- |
| Natural Gas | $521,455 | 126,212 |
MMBtu
|
$4.13 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $2,262,686 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $349,376 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1116: Improve combustion control capability | $204,769 | $34,000 | - |
$204,769
-
MMBtu
|
- | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,748 | $9,600 |
$9,748
173,212
kWh
|
- | - | - | |
| 03 | 2.7245: Use direct air supply to exhaust hoods | $24,565 | $9,120 |
$24,565
1,743,259
kWh
|
- | - | - | |
| 04 | 2.2514: Cover open tanks | $11,730 | $5,760 |
$11,730
189,918
kWh
|
- | - | - | |
| 05 | 2.7243: Improve air circulation with destratification fans / other methods | $920 | $850 |
$920
66,237
kWh
|
- | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,883 | $780 |
$2,883
39,859
kWh
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $63,174 | $66,000 |
$63,174
1,031,653
kWh
|
- | - | - | |
| 08 | 2.7144: Install spectral reflectors / delamp | $2,768 | $2,868 |
$2,768
18,171
kWh
|
- | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $22,514 | $30 |
$22,514
400,645
kWh
|
- | - | - | |
| 10 | 2.4131: Size electric motors for peak operating efficiency | $52,195 | $13,550 |
$52,195
852,286
kWh
|
- | - | - | |
| 11 | 3.4111: Use closed cycle process to minimize waste water production | $66,820 | $78,000 | - | - |
$66,820
-
lb
|
- | |
| 12 | 4.126: Install sensors to detect defects | $1,785,600 | $2,400,000 | - | - | - | $1,785,600 | |
| 13 | 4.111: Add equipment/ operators to reduce production bottleneck | $15,000 | $6,240 | - | - | - | $15,000 | |
| TOTAL RECOMMENDED | $2,262,686 | $2,626,798 |
$190,497
4,515,240
kWh
|
$204,769
-
MMBtu
|
$66,820
-
lb
|
$1,800,600 | ||
| TOTAL IMPLEMENTED | $349,376 | $184,540 |
$77,787
1,261,430
kWh
|
$204,769
-
MMBtu
|
$66,820
-
lb
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs