| Assessment Year | 1999 |
|---|---|
| Principal Product | Flat Glass |
| NAICS |
n/a
|
| SIC | 3711: Motor Vehicles and Passenger Car Bodies |
| Sales Range | $50 M to 100M |
| # of Employees | 300 |
| Plant Area |
600,000
ft2
|
| Annual Production | 240,000
ton
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,595,019 | 77,982,709 |
kWh
|
$0.033 |
| Electricity Demand | $1,031,792 | 174,306 |
kW-mo/yr
|
$5.92 |
| Electricity Fees | $18,649 | - |
|
- |
| Natural Gas | $7,550,551 | 2,361,101 |
MMBtu
|
$3.20 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $844,326 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $192,097 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2691: Shut off cooling if cold outside air will cool process | $23,912 | - |
$23,912
698,710
kWh
|
- | - | - | - | |
| 02 | 2.6218: Turn off equipment when not in use | $2,919 | $165 |
$2,919
85,287
kWh
|
- | - | - | - | |
| 03 | 2.7122: Disconnect ballasts | $16,730 | - |
$16,730
488,863
kWh
|
- | - | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $2,758 | $550 |
$2,758
80,598
kWh
|
- | - | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $431 | $105 |
$431
12,603
kWh
|
- | - | - | - | |
| 06 | 2.2511: Insulate bare equipment | $7,766 | $2,000 | - |
$7,766
-
MMBtu
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $5,726 | $870 | - |
$5,726
-
MMBtu
|
- | - | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,578 | $1,000 | - |
$1,578
-
MMBtu
|
- | - | - | |
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $5,104 | $1,315 | - |
$5,104
-
MMBtu
|
- | - | - | |
| 10 | 2.8113: Purchase gas directly from a contract gas supplier | $164,498 | - | - | - | - | - | $164,498 | |
| 11 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $184 | - | - | - | - |
$184
-
lb
|
- | |
| 12 | 3.5316: Contract a wood pallet recycling company | $1,200 | $100 | - | - |
$1,200
-
lb
|
- | - | |
| 13 | 4.441: Install automatic packing equipment | $611,520 | - | - | - | - | - | $611,520 | |
| TOTAL RECOMMENDED | $844,326 | $6,105 |
$46,750
1,366,061
kWh
|
$20,174
-
MMBtu
|
$1,200
-
lb
|
$184
-
lb
|
$776,018 | ||
| TOTAL IMPLEMENTED | $192,097 | $2,165 |
$19,649
574,150
kWh
|
$7,766
-
MMBtu
|
- |
$184
-
lb
|
$164,498 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs