| Assessment Year | 1999 |
|---|---|
| Principal Product | Auot car mats, consoles, seat fabric, auto carpets |
| NAICS |
n/a
|
| SIC | 2273: Carpets and Rugs |
| Sales Range | $50 M to 100M |
| # of Employees | 400 |
| Plant Area |
215,191
ft2
|
| Annual Production | 49,920,000
lb
|
| Production Hrs. Annual | 6,656
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $499,770 | 11,113,130 |
kWh
|
$0.045 |
| Electricity Fees | $167,881 | - |
|
- |
| Natural Gas | $567,127 | 124,864 |
MMBtu
|
$4.54 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $230,619 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $120,133 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | LPG Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7111: Reduce illumination to minimum necessary levels | $566 | $512 |
$566
4,103
kWh
|
- | - | - | - | - | |
| 02 | 2.3212: Optimize plant power factor | $18,085 | $24,240 | - | $18,085 | - | - | - | - | |
| 03 | 2.1331: Burn a less expensive grade of fuel | $60,045 | $26,400 | - | - |
$(-19,320.0)
-
MMBtu
|
$79,365
-
MMBtu
|
- | - | |
| 04 | 2.7241: Install outside air damper / economizer on hvac unit | $2,860 | $3,870 |
$2,860
63,599
kWh
|
- | - | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,760 | $30 |
$5,760
128,077
kWh
|
- | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,054 | $100 |
$1,054
23,447
kWh
|
- | - | - | - | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $10,691 | $4,100 | - | - |
$10,691
-
MMBtu
|
- | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $448 | $175 |
$448
9,965
kWh
|
- | - | - | - | - | |
| 09 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $3,660 | $55 | - | - | - | - |
$3,660
-
lb
|
- | |
| 10 | 3.5311: Recover and reuse waste material | $18,805 | $50 | - | - | - | - |
$18,805
-
lb
|
- | |
| 11 | 4.114: Add/modify equipment to improve drying process | $108,645 | $100,000 | - | - | - | - | - | $108,645 | |
| TOTAL RECOMMENDED | $230,619 | $159,532 |
$10,688
229,191
kWh
|
$18,085 |
$(-8,629.0)
-
MMBtu
|
$79,365
-
MMBtu
|
$22,465
-
lb
|
$108,645 | ||
| TOTAL IMPLEMENTED | $120,133 | $100,872 |
$7,828
165,592
kWh
|
- | - | - |
$3,660
-
lb
|
$108,645 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | LPG Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs