| Assessment Year | 1997 |
|---|---|
| Principal Product | Heat Processing Equipment |
| NAICS |
n/a
|
| SIC | 3567: Industrial Process Furnaces and Ovens |
| Sales Range | $10 M to 50M |
| # of Employees | 190 |
| Plant Area |
102,950
ft2
|
| Annual Production | 60
pieces
|
| Production Hrs. Annual | 2,210
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $36,734 | 1,226,260 |
kWh
|
$0.030 |
| Electricity Demand | $41,365 | 4,240 |
kW-mo/yr
|
$9.76 |
| Electricity Fees | $15,993 | - |
|
- |
| Natural Gas | $61,467 | 14,287 |
MMBtu
|
$4.30 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $210,692 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $3,980 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $718 | $807 |
$155
3,517
kWh
|
$563
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $2,628 | $4,080 |
$339
7,913
kWh
|
$2,289
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $243 | $480 |
$243
5,569
kWh
|
- | - | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $391 | $200 |
$391
9,086
kWh
|
- | - | - | - | - | - | |
| 05 | 2.7243: Improve air circulation with destratification fans / other methods | $19,644 | $12,500 |
$(-88.0)
(-2,052)
kWh
|
- |
$19,732
-
MMBtu
|
- | - | - | - | |
| 06 | 2.6212: Turn off equipment during breaks, reduce operating time | $3,192 | - | - | - |
$3,192
-
MMBtu
|
- | - | - | - | |
| 07 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $96,588 | $16,000 |
$6,741
156,800
kWh
|
- | - | - | - | $1,463 | $88,384 | |
| 08 | 3.4111: Use closed cycle process to minimize waste water production | $538 | $188 | - | - | - |
$538
-
Tgal
|
- | - | - | |
| 09 | 3.5316: Contract a wood pallet recycling company | $1,040 | $200 | - | - | - | - | - | $1,040 | - | |
| 10 | 4.514: Re-arrange equipment layout to reduce handling costs | $85,710 | $80,000 |
$2,835
65,944
kWh
|
- | - | - | $82,875 | - | - | |
| TOTAL RECOMMENDED | $210,692 | $114,455 |
$10,616
246,777
kWh
|
$2,852
-
kW-mo/yr
|
$22,924
-
MMBtu
|
$538
-
Tgal
|
$82,875 | $2,503 | $88,384 | ||
| TOTAL IMPLEMENTED | $3,980 | $5,567 |
$1,128
26,085
kWh
|
$2,852
-
kW-mo/yr
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs