ITAC Assessment: WV0114
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ITAC Assessment: WV0114
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Assessment Year 1997
Principal Product Bricks
NAICS
n/a
SIC 3297: Nonclay Refractories
Sales Range $5
M
to 10
M
# of Employees 53
Plant Area 100,000
ft2
Annual Production 30,000,000
pieces
Production Hrs. Annual 1,989
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $182,787 4,965,123
kWh
Electricity Fees $72,720 -
Natural Gas $599,616 190,656
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $448,178 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,060

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $258 $248 $258
4,982
kWh
- - - -
02 2.4133: Use most efficient type of electric motors $1,663 $11,400 $1,663
32,239
kWh
- - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,379 $2,240 $6,379
123,974
kWh
- - - -
04 2.4314: Use synthetic lubricant $422 $640 $422
8,206
kWh
- - - -
05 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $10,136 $43,250 $16,136
313,599
kWh
- $(-6,000.0) - -
06 3.6193: Install equipment (eg compactor) to reduce disposal costs $900 $5,000 - $(-936.0) $1,836 - -
07 3.4111: Use closed cycle process to minimize waste water production $1,760 $590 - - - $1,760
-
Tgal
-
08 4.514: Re-arrange equipment layout to reduce handling costs $426,660 $121,000 - $(-234,000.0) - - $660,660
TOTAL RECOMMENDED $448,178 $184,368 $24,858
483,000
kWh
$(-234,936.0) $(-4,164.0) $1,760
-
Tgal
$660,660
TOTAL IMPLEMENTED $10,060 $14,478 $8,300
161,195
kWh
- - $1,760
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs