| Assessment Year | 1997 |
|---|---|
| Principal Product | Manganese Castings |
| NAICS |
n/a
|
| SIC | 3369: Nonferrous Foundries, Except Aluminum and Copper |
| Sales Range | $10 M to 50M |
| # of Employees | 249 |
| Plant Area |
275,000
ft2
|
| Annual Production | 18,000
ton
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,528,702 | 33,201,056 |
kWh
|
$0.046 |
| Electricity Demand | $221,712 | 36,952 |
kW-mo/yr
|
$6.00 |
| Electricity Fees | $(-104,300.0) | - |
|
- |
| Natural Gas | $483,507 | 86,669 |
MMBtu
|
$5.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $166,700 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $60,393 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $338 | $96 |
$68
1,465
kWh
|
$270
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $7,354 | $27,486 |
$3,238
75,322
kWh
|
$4,116
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,858 | $720 |
$4,858
113,130
kWh
|
- | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $9,405 | $250 |
$9,405
219,226
kWh
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,373 | $100 |
$2,373
55,393
kWh
|
- | - | - | - | |
| 06 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $42,260 | - |
$42,260
985,346
kWh
|
- | - | - | - | |
| 07 | 2.5114: Use shaft type furnaces for preheating incoming material | $38,225 | $20,000 |
$38,225
1,611,958
kWh
|
- | - | - | - | |
| 08 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $58,339 | $56,250 |
$39,055
910,609
kWh
|
$25,284
-
kW-mo/yr
|
- | $(-6,000.0) | - | |
| 09 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $1,033 | $2,000 |
$1,853
43,083
kWh
|
- |
$(-820.0)
-
MMBtu
|
- | - | |
| 10 | 3.5217: Reuse / recycle/ sell paper products | $1,079 | - | - | - | - | - | $1,079 | |
| 11 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $180 | - | - | - | - | - | $180 | |
| 12 | 2.6224: Schedule baking times of small and large components | $1,256 | $2,400 |
$1,256
65,944
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $166,700 | $109,302 |
$142,591
4,081,476
kWh
|
$29,670
-
kW-mo/yr
|
$(-820.0)
-
MMBtu
|
$(-6,000.0) | $1,259 | ||
| TOTAL IMPLEMENTED | $60,393 | $32,706 |
$55,838
1,338,218
kWh
|
$4,116
-
kW-mo/yr
|
$(-820.0)
-
MMBtu
|
- | $1,259 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs